Conformal Printed High-Temperature Platinum-Rhodium Resistance Temperature Detector for Ceramic Bolts

IF 4.3 2区 综合性期刊 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC IEEE Sensors Journal Pub Date : 2025-02-05 DOI:10.1109/JSEN.2025.3525522
Yuelong Li;Disheng Qiang;Fuxin Zhao;Lida Xu;Chenhe Shao;Yanzhang Fu;Qingtao Yang;Qinnan Chen;Chao Wu;Daoheng Sun
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Abstract

The operation temperature detection of high-temperature hot-end components in aerospace and other fields is of great significance for operational safety; however, the higher working temperature and noninvasive in situ measurement of temperature detectors currently face significant challenges. Here, the platinum-rhodium (PtRh) conformal resistance temperature detector (CRTD) was proposed, the structure and preparation process was elaborated, and the aging sintering process of the film was explored to form a stable conductive network with high porosity. The dense surface and cross-sectional characteristics of the film were demonstrated, the lattice characteristic of PtRh was demonstrated, and the composition and valence states of the elements were characterized in detail. The high-temperature testing system was built, and the test results showed that the developed PtRh CRTD could achieve dynamic temperature detection at $1200~^{\circ }$ C, with a linear fitting goodness of 0.99834. The resistance drift rate of the 31 h high-temperature durability test was 1.11%/h, and the maximum full-scale error was 1.58%FS. Furthermore, the PtRh high-temperature conformal ceramic bolt was prepared and subjected to thermal shock testing. The results showed that it more accurately reflects the temperature of the structural component itself than the discrete surface mount temperature measurement method, providing a feasible solution for in situ detection of complex curved high-temperature hot-end components.
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陶瓷螺栓保形印刷高温铂铑电阻温度检测器
航空航天等领域高温热端部件的工作温度检测对运行安全具有重要意义;然而,温度探测器的高工作温度和无创原位测量目前面临着重大挑战。本文提出了铂铑(PtRh)共形电阻温度探测器(CRTD),阐述了其结构和制备工艺,并探索了薄膜的老化烧结工艺,以形成稳定的高孔隙率导电网络。表征了膜的致密表面和截面特征,表征了PtRh的晶格特征,并对元素的组成和价态进行了详细的表征。建立了高温测试系统,测试结果表明,所研制的PtRh CRTD可以在1200~^{\circ}$ C范围内实现动态温度检测,线性拟合优度为0.99834。31 h高温耐久性试验的电阻漂移率为1.11%/h,最大满量程误差为1.58%FS。制备了PtRh高温保形陶瓷螺栓,并进行了热冲击试验。结果表明,该方法比离散表面贴装测温方法更准确地反映了结构构件本身的温度,为复杂弯曲高温热端构件的原位检测提供了可行的解决方案。
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来源期刊
IEEE Sensors Journal
IEEE Sensors Journal 工程技术-工程:电子与电气
CiteScore
7.70
自引率
14.00%
发文量
2058
审稿时长
5.2 months
期刊介绍: The fields of interest of the IEEE Sensors Journal are the theory, design , fabrication, manufacturing and applications of devices for sensing and transducing physical, chemical and biological phenomena, with emphasis on the electronics and physics aspect of sensors and integrated sensors-actuators. IEEE Sensors Journal deals with the following: -Sensor Phenomenology, Modelling, and Evaluation -Sensor Materials, Processing, and Fabrication -Chemical and Gas Sensors -Microfluidics and Biosensors -Optical Sensors -Physical Sensors: Temperature, Mechanical, Magnetic, and others -Acoustic and Ultrasonic Sensors -Sensor Packaging -Sensor Networks -Sensor Applications -Sensor Systems: Signals, Processing, and Interfaces -Actuators and Sensor Power Systems -Sensor Signal Processing for high precision and stability (amplification, filtering, linearization, modulation/demodulation) and under harsh conditions (EMC, radiation, humidity, temperature); energy consumption/harvesting -Sensor Data Processing (soft computing with sensor data, e.g., pattern recognition, machine learning, evolutionary computation; sensor data fusion, processing of wave e.g., electromagnetic and acoustic; and non-wave, e.g., chemical, gravity, particle, thermal, radiative and non-radiative sensor data, detection, estimation and classification based on sensor data) -Sensors in Industrial Practice
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