Analysis of the effect of different milling strategies on the surface quality of multiphase fibers and particle reinforced polymer matrix composites

IF 8.1 2区材料科学 Q1 ENGINEERING, MANUFACTURING Composites Part A: Applied Science and Manufacturing Pub Date : 2025-06-01 Epub Date: 2025-03-05 DOI:10.1016/j.compositesa.2025.108847

Weiwei Xu , Qilin Li , Liyu Wang , Qiaosheng Feng , Songmei Yuan

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Abstract

In order to obtain the high-performance milling technology of Multiphase fiber particle reinforced resin matrix composites (MFPRP), up\down milling experiments were carried out on different planes of MFPRP. Through data statistics, experimental observation, and mechanism analysis, the effects of cutting force, surface roughness and surface morphology on surface quality were qualitatively and quantitatively studied. The results show that up milling for the XOY plane produces smaller cutting forces and only produces aramid fiber burr damage on the machined surface at the scale of a few hundred micrometers; whereas the surface quality for the down milling for the XOZ plane is higher, with the smallest surface roughness obtained, and the machining of a smooth surface. Meanwhile, different milling strategies for up milling of XOY plane and down milling of XOZ plane are obtained based on genetic algorithm, which provides theoretical and experimental bases for milling of fiber reinforced composites.

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不同铣削策略对多相纤维和颗粒增强聚合物基复合材料表面质量的影响分析

为了获得多相纤维颗粒增强树脂基复合材料（MFPRP）的高性能铣削工艺，在MFPRP的不同平面上进行了上、下铣削实验。通过数据统计、实验观察和机理分析，定性和定量地研究了切削力、表面粗糙度和表面形貌对表面质量的影响。结果表明：XOY平面上铣削产生的切削力较小，仅在加工表面产生几百微米尺度的芳纶毛刺损伤；而XOZ平面的下铣削表面质量较高，表面粗糙度最小，加工表面光滑。同时，基于遗传算法得到了XOY平面上铣削和XOZ平面下铣削的不同铣削策略，为纤维增强复合材料的铣削加工提供了理论和实验依据。

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来源期刊

Composites Part A: Applied Science and Manufacturing 工程技术-材料科学：复合

CiteScore

15.20

自引率

5.70%

发文量

492

审稿时长

30 days

期刊介绍： Composites Part A: Applied Science and Manufacturing is a comprehensive journal that publishes original research papers, review articles, case studies, short communications, and letters covering various aspects of composite materials science and technology. This includes fibrous and particulate reinforcements in polymeric, metallic, and ceramic matrices, as well as 'natural' composites like wood and biological materials. The journal addresses topics such as properties, design, and manufacture of reinforcing fibers and particles, novel architectures and concepts, multifunctional composites, advancements in fabrication and processing, manufacturing science, process modeling, experimental mechanics, microstructural characterization, interfaces, prediction and measurement of mechanical, physical, and chemical behavior, and performance in service. Additionally, articles on economic and commercial aspects, design, and case studies are welcomed. All submissions undergo rigorous peer review to ensure they contribute significantly and innovatively, maintaining high standards for content and presentation. The editorial team aims to expedite the review process for prompt publication.