Preparation and performance of ZSM-5/MoS2/PTFE coating for enhancing wear and corrosion resistance.

IF 2.8 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Nanotechnology Pub Date : 2025-03-24 DOI:10.1088/1361-6528/adc0ab
Wenjuan Zhang, Kangning Xiong, Dashuai Yan
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Abstract

The wear and corrosion resistance of water-based polytetrafluoroethylene (PTFE) coating need to be further improved to cope with various harsh environmental conditions. In this paper, a mulberry-like ZSM-5 molecular sieve was prepared and then was modified to enhance the uniformity, wear resistance and hardness of PTFE coating. In addition, a ZSM-5/MoS2/PTFE coating was developed by adding MoS2in the chemical composition of coatings, which significantly increased the critical cracking thickness of PTFE to 27μm. The wear amount of ZSM-5/MoS2/PTFE coating is only 5.7 mg, and after 680 h of salt spray, there is no obvious corrosion on the surface. The friction coefficients under applied loads of 5 N, 10 N, and 20 N are 0.007, 0.057, and 0.055, respectively. The experiment results show that the coating possesses excellent lubrication, wear resistance, and corrosion resistance, and its performance and cost are far superior to commercial products.

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ZSM-5/MoS2/PTFE耐磨耐蚀涂层的制备及性能
水性聚四氟乙烯(PTFE)涂层的耐磨性和耐腐蚀性有待进一步提高,以应对各种恶劣的环境条件。本文制备了一种桑葚状的ZSM-5分子筛,并对其进行了改性,以提高PTFE涂层的均匀性、耐磨性和硬度。此外,通过在涂层化学成分中添加MoS2制备了ZSM-5/MoS2/PTFE涂层,使PTFE的临界开裂厚度显著提高到27 μm。ZSM-5/MoS2/PTFE涂层的磨损量仅为7.5 mg,经过680 h的盐雾处理,表面无明显腐蚀。5 N、10 N和20 N载荷下的摩擦系数分别为0.007、0.057和0.055。实验结果表明,该涂层具有优异的润滑、耐磨性和耐腐蚀性,其性能和成本远远优于商品。
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阿拉丁
Ammonium chloride
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Sodium aluminate
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Tetraethyl orthosilicate
来源期刊
Nanotechnology
Nanotechnology 工程技术-材料科学:综合
CiteScore
7.10
自引率
5.70%
发文量
820
审稿时长
2.5 months
期刊介绍: The journal aims to publish papers at the forefront of nanoscale science and technology and especially those of an interdisciplinary nature. Here, nanotechnology is taken to include the ability to individually address, control, and modify structures, materials and devices with nanometre precision, and the synthesis of such structures into systems of micro- and macroscopic dimensions such as MEMS based devices. It encompasses the understanding of the fundamental physics, chemistry, biology and technology of nanometre-scale objects and how such objects can be used in the areas of computation, sensors, nanostructured materials and nano-biotechnology.
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