The effects of hydrogen and microstructure on crack initiation and propagation of X65 pipeline steel

IF 7.4 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Corrosion Science Pub Date : 2025-03-14 DOI:10.1016/j.corsci.2025.112867
Liang Lv , Jingxuan Zhuo , Yifan Du, Kai Chen, Guiming Dang, Haoyun Xu, Haoran Gao, Yongxiang Guo, Shuqi Zheng
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Abstract

Currently, pipeline transportation is the most economical and safe method for transporting natural gas. X65 is one of the most commonly used steel grades for offshore oil and gas pipelines. While transporting of high-pressure hydrogen is efficient and economical, harsh natural environments, such as the continuous seawater fluctuation, can cause cyclic loading on the pipeline. Therefore, the effect of hydrogen and fatigue loading on X65 pipeline steel cannot be ignored. This study aims to explore the effects of hydrogen and air environments on crack initiation and propagation. Initially, tests on fatigue life and crack growth rate are performed in H2, in addition, scanning electron microscopy and electron backscatter diffraction analyses are conducted on the specimens. Results, indicate that crack initiation is influenced by the microstructure of X65 pipeline steel with inclusions acting as the source of crack initiation, and pearlite affecting the trend of crack propagation. Hydrogen exposure decreases the fatigue life in comparison with that in air by 85.5 % and increases the crack growth rate in comparison with that in air by approximately 20 times. In the air environment the distance between the stress-concentration region and the crack tip is almost equal to the size of two grains. In H2, the cracks deflect because of the rapid growth, and the deflected cracks divide the stress concentration area. This study provides insights into the effects of hydrogen and microstructure on the fatigue properties of X65 pipeline steel, offering a theoretical basis for future studies under different conditions.
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氢和微观组织对X65管线钢裂纹萌生和扩展的影响
目前,管道输送是最经济、最安全的天然气输送方式。X65是海上油气管道最常用的钢种之一。高压氢气的输送是高效经济的,但恶劣的自然环境,如海水的持续波动,会对管道产生循环载荷。因此,氢和疲劳载荷对X65管线钢的影响是不可忽视的。本研究旨在探讨氢气和空气环境对裂纹萌生和扩展的影响。首先在H2中进行了疲劳寿命和裂纹扩展速率试验,并对试样进行了扫描电镜和电子背散射衍射分析。结果表明,X65管线钢的显微组织影响裂纹的萌生,夹杂物是裂纹萌生的源,珠光体影响裂纹扩展的趋势。与空气中相比,氢暴露使疲劳寿命降低85.5% %,裂纹扩展速度比空气中提高约20倍。在空气环境中,应力集中区与裂纹尖端之间的距离几乎等于两个晶粒的大小。在H2中,裂纹因快速生长而发生偏转,偏转的裂纹划分了应力集中区域。本研究揭示了氢和微观组织对X65管线钢疲劳性能的影响,为今后不同条件下的研究提供了理论依据。
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来源期刊
Corrosion Science
Corrosion Science 工程技术-材料科学:综合
CiteScore
13.60
自引率
18.10%
发文量
763
审稿时长
46 days
期刊介绍: Corrosion occurrence and its practical control encompass a vast array of scientific knowledge. Corrosion Science endeavors to serve as the conduit for the exchange of ideas, developments, and research across all facets of this field, encompassing both metallic and non-metallic corrosion. The scope of this international journal is broad and inclusive. Published papers span from highly theoretical inquiries to essentially practical applications, covering diverse areas such as high-temperature oxidation, passivity, anodic oxidation, biochemical corrosion, stress corrosion cracking, and corrosion control mechanisms and methodologies. This journal publishes original papers and critical reviews across the spectrum of pure and applied corrosion, material degradation, and surface science and engineering. It serves as a crucial link connecting metallurgists, materials scientists, and researchers investigating corrosion and degradation phenomena. Join us in advancing knowledge and understanding in the vital field of corrosion science.
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