Porous Microreactor Chip for Photocatalytic Seawater Splitting over 300 Hours at Atmospheric Pressure

Abstract

Photocatalytic seawater splitting is an attractive way for producing green hydrogen. Significant progresses have been made recently in catalytic efficiencies, but the activity of catalysts can only maintain stable for about 10 h. Here, we develop a vacancy-engineered Ag₃PO₄/CdS porous microreactor chip photocatalyst, operating in seawater with a performance stability exceeding 300 h. This is achieved by the establishment of both catalytic selectivity for impurity ions and tailored interactions between vacancies and sulfur species. Efficient transport of carriers with strong redox ability is ensured by forming a heterojunction within a space charge region, where the visualization of potential distribution confirms the key design concept of our chip. Moreover, the separation of oxidation and reduction reactions in space inhibits the reverse recombination, making the chip capable of working at atmospheric pressure. Consequently, in the presence of Pt co-catalysts, a high solar-to-hydrogen efficiency of 0.81% can be achieved in the whole durability test. When using a fully solar-driven 256 cm² hydrogen production prototype, a H₂ evolution rate of 68.01 mmol h⁻¹ m⁻² can be achieved under outdoor insolation. Our findings provide a novel approach to achieve high selectivity, and demonstrate an efficient and scalable prototype suitable for practical solar H₂ production.