A novel phase optimization method to improve microwave heating uniformity

IF 5.8 2区 农林科学 Q1 ENGINEERING, CHEMICAL Journal of Food Engineering Pub Date : 2025-03-14 DOI:10.1016/j.jfoodeng.2025.112567
Yuanyuan Li, Yao Zhang, Yuhong Du, Tao Hong, Dezhi Gou, Lin Wang, Zhengming Tang
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Abstract

Microwave heating of food is common in daily life, where uniformity of heating is a crucial factor for ensuring processing quality. However, although previous studies have shown that microwave phase can influence heating uniformity, little attention has been paid to the utilization of phase optimization for enhancing uniformity. This paper innovatively proposed a real-time phase optimization method to enhance microwave heating uniformity, which was based on the establishment of a dual-port phase multi-physics model. Volumetric temperature distributions of the heated object were obtained by scanning with a phase step size of 20° from 0 to 360°. Then, the real-time feedback of volumetric temperature distribution was used to perform complementary phase selection, ultimately determining the optimal phase for each time interval. The results showed that the proposed method improved uniformity by over 40 % compared to fixed phase heating. The corresponding phase optimization experimental system was established by using the solid-state microwave source, and the heating performance of potato samples in different phase modes was compared and analyzed by using a thermal imaging camera. Experimental and computational results showed good consistency, which verified the correctness of the model and the superiority of the proposed method in improving the heating performance. Finally, the heating performance of different initial phases, different object shapes and higher input power is analyzed, indicating that the proposed method has good universality. This study provides a new approach which aims to improve heating uniformity and contributes to the more efficient application of microwaves in food engineering.
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一种改善微波加热均匀性的相位优化方法
微波加热食品在日常生活中很常见,加热的均匀性是保证加工质量的关键因素。然而,尽管已有研究表明微波相位会影响加热均匀性,但很少有人关注利用相位优化来提高加热均匀性。本文在建立双端口相位多物理场模型的基础上,创新性地提出了一种提高微波加热均匀性的实时相位优化方法。在0 ~ 360°范围内,以20°的相位步长扫描得到被加热物体的体积温度分布。然后,利用体积温度分布的实时反馈进行互补相位选择,最终确定每个时间间隔的最优相位。结果表明,该方法与固定相加热相比,均匀性提高了40%以上。利用固态微波源建立了相应的相位优化实验系统,并利用热像仪对不同相位模式下马铃薯样品的加热性能进行了对比分析。实验结果与计算结果具有较好的一致性,验证了模型的正确性和所提方法在改善加热性能方面的优越性。最后,对不同初始相位、不同物体形状和较高输入功率下的加热性能进行了分析,表明该方法具有良好的通用性。本研究为提高加热均匀性,提高微波在食品工程中的应用效率提供了新的途径。
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来源期刊
Journal of Food Engineering
Journal of Food Engineering 工程技术-工程:化工
CiteScore
11.80
自引率
5.50%
发文量
275
审稿时长
24 days
期刊介绍: The journal publishes original research and review papers on any subject at the interface between food and engineering, particularly those of relevance to industry, including: Engineering properties of foods, food physics and physical chemistry; processing, measurement, control, packaging, storage and distribution; engineering aspects of the design and production of novel foods and of food service and catering; design and operation of food processes, plant and equipment; economics of food engineering, including the economics of alternative processes. Accounts of food engineering achievements are of particular value.
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