Biomimetic Manipulation of Smooth Solid Surfaces for Vacuum High-Temperature and Vibration Environments

IF 4.9 3区 计算机科学 Q1 ENGINEERING, MULTIDISCIPLINARY Journal of Bionic Engineering Pub Date : 2025-02-23 DOI:10.1007/s42235-024-00645-w
Jiachun Zhang, Tingwei Huo, Yuanming Ji, Haozhen Zhan, Shixun Fu, Jianming Wu, Xipeng Wang, Keju Ji
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Abstract

In the fields of optoelectronics and semiconductors, reliable fixation and handling of brittle materials (glass, wafer, etc.) in high-temperature, vacuum, and vibration environments face particular technical challenges. These challenges include the inability of suction cups in a vacuum, the residue of chemical adhesives, and the easy damage of mechanical clamping. In this paper, fluorine-based bionic adhesive pads (FBAPs) obtained using molding technology to imitate gecko micropillar arrays are presented. FBAPs inhibit the substantial decay of adhesive properties at high temperatures and provide stable and reliable performance in vacuum and vibration environments. The results demonstrated that the decayed force values of the normal and tangential strength of the FBAP were only 9.01% and 5.82% of the planar samples when warmed up to 300 °C from 25 °C, respectively. In a vacuum, all FBAPs exhibit less than 20% adhesion attenuation, and in a vibrational environment, they can withstand accelerations of at least 4.27 g. The design of the microstructure arrays enables the realization of efficient and non-destructive separation through mechanical rotation or blowing. It provides a bionic material basis for the fixation of brittle materials on smooth surfaces under complex environments and for transportation automation.

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在光电子和半导体领域,高温、真空和振动环境下脆性材料(玻璃、晶片等)的可靠固定和处理面临着特殊的技术挑战。这些挑战包括吸盘无法在真空中使用、化学粘合剂的残留以及机械夹持容易损坏等。本文介绍了利用模塑技术模仿壁虎微柱阵列获得的氟基仿生胶垫(FBAPs)。FBAPs 可抑制高温下粘合剂性能的大幅衰减,并在真空和振动环境中提供稳定可靠的性能。结果表明,当 FBAP 的法向强度和切向强度从 25 °C 升温到 300 °C 时,其衰减力值分别仅为平面样品的 9.01% 和 5.82%。在真空环境中,所有 FBAP 的附着力衰减均小于 20%;在振动环境中,它们可以承受至少 4.27 g 的加速度。微结构阵列的设计可以通过机械旋转或吹气实现高效无损的分离。它为在复杂环境下将脆性材料固定在光滑表面以及实现运输自动化提供了仿生材料基础。
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来源期刊
Journal of Bionic Engineering
Journal of Bionic Engineering 工程技术-材料科学:生物材料
CiteScore
7.10
自引率
10.00%
发文量
162
审稿时长
10.0 months
期刊介绍: The Journal of Bionic Engineering (JBE) is a peer-reviewed journal that publishes original research papers and reviews that apply the knowledge learned from nature and biological systems to solve concrete engineering problems. The topics that JBE covers include but are not limited to: Mechanisms, kinematical mechanics and control of animal locomotion, development of mobile robots with walking (running and crawling), swimming or flying abilities inspired by animal locomotion. Structures, morphologies, composition and physical properties of natural and biomaterials; fabrication of new materials mimicking the properties and functions of natural and biomaterials. Biomedical materials, artificial organs and tissue engineering for medical applications; rehabilitation equipment and devices. Development of bioinspired computation methods and artificial intelligence for engineering applications.
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