A strong joint for single crystal superalloys by constructing mortise-tenon boundaries with interlocking effect

IF 14.3 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Journal of Materials Science & Technology Pub Date : 2025-03-21 DOI:10.1016/j.jmst.2024.12.100
Taiyong Zou, Zheng Ye, Zhenqian Lang, Tao Wu, Wanli Wang, Qiaomu Liu, Jian Yang, Shuhai Chen, Jihua Huang
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Abstract

A special grain boundary morphology, called "mortise-tenon boundary" was conceived and successfully implemented. By the dissolution and renucleation process in an equal/near-substrate-composition interlayer, the mortise-tenon boundaries were constructed in a polycrystalline joint to achieve fast and high-performance bonding of single crystal superalloys. A mechanism of alternate epitaxial growth between two adjacent grains was found, which controls the formation and degree of the mortise-tenon. The causal relationship between the degree of the mortise-tenon and the heating rate was elucidated. With the degree of the mortise-tenon increasing, the interlocking effect of the mortise-tenon boundaries was enhanced. Benefited from the interlocking effects of the mortise-tenon boundaries, the joint acquired a tensile strength equal to that of the base material at 980°C and a rupture lifetime increased by 4.6 times under the stress of 147 MPa.

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通过构建具有互锁效应的榫接边界,实现单晶超合金的牢固连接
设想并成功实现了一种特殊的晶界形态,称为“榫卯晶界”。通过在等/接近基体成分的中间层中溶解和再核过程,在多晶接头中建立了榫卯边界,实现了单晶高温合金的快速、高性能结合。发现了相邻晶粒间的交替外延生长机制,该机制控制了榫卯的形成和程度。阐明了榫卯度与升温速率之间的因果关系。随着榫卯啮合度的增加,榫卯边界的互锁效应增强。得益于榫卯边界的互锁效应,该接头在980℃时的抗拉强度与母材相当,在147 MPa应力下的断裂寿命提高了4.6倍。
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来源期刊
Journal of Materials Science & Technology
Journal of Materials Science & Technology 工程技术-材料科学:综合
CiteScore
20.00
自引率
11.00%
发文量
995
审稿时长
13 days
期刊介绍: Journal of Materials Science & Technology strives to promote global collaboration in the field of materials science and technology. It primarily publishes original research papers, invited review articles, letters, research notes, and summaries of scientific achievements. The journal covers a wide range of materials science and technology topics, including metallic materials, inorganic nonmetallic materials, and composite materials.
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