Experimental and numerical investigation on the performances of multiphase jet nozzles equipped with different motive tubes

IF 4.6 2区 工程技术 Q2 ENGINEERING, CHEMICAL Powder Technology Pub Date : 2025-03-15 DOI:10.1016/j.powtec.2025.120932
Yan Hu , Jincheng Zhang , Youyu Liu , Bowen Wu , Jiabao Pan
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Abstract

Suction multiphase jet machining (MJM) technology is a particulate erosion machining process utilizing vacuum to entrain slurry, wherein the motive tube is a pivotal unit that determines the jet nozzle performances. This paper presented an innovative MJM nozzle design featuring a Laval-shape motive tube, as well as the other three shapes: cylindrical, convergent and convergent-cylindrical. The work focused on investigating and comparing the performances of jet nozzles equipped with different motive tubes by experiments and simulations. It is found that the nozzle equipped with Laval-shape motive tube could generate the strongest vacuum while sucking the least slurry mixture, whereas these for nozzles equipped with cylindrical or convergent-cylindrical motive tube were opposite. The use of nozzle with Laval-shape motive tube was beneficial for rapid material removal owing to large velocity, enabling the fast machining of deep features, whereas the use of nozzles with cylindrical or convergent-cylindrical motive tube promoted the material's micro-removal to afford a relatively smooth surface. The significance of this work is that these findings are expected to provide a general guideline for MJM nozzle design and application.

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不同动力管配置多相射流喷嘴性能的实验与数值研究
吸气多相射流加工技术是一种利用真空夹带浆料的颗粒侵蚀加工工艺,其中动力管是决定射流喷嘴性能的关键部件。本文提出了一种新颖的MJM喷嘴设计,该喷嘴采用拉瓦尔形动力管以及其他三种形状:圆柱形、会聚形和会聚-圆柱形。本文主要通过实验和仿真的方法研究和比较了不同动力管配置的射流喷嘴的性能。结果表明,采用拉瓦尔形动力管的喷嘴产生的真空最强,吸浆量最少,而采用圆柱形或会聚圆柱形动力管的喷嘴则相反。采用拉瓦尔形动管的喷嘴,由于速度大,有利于材料的快速去除,能够快速加工深层特征,而采用圆柱形或会聚圆柱形动管的喷嘴,有利于材料的微去除,提供相对光滑的表面。这项工作的意义在于,这些发现有望为MJM喷嘴的设计和应用提供一般指导。
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来源期刊
Powder Technology
Powder Technology 工程技术-工程:化工
CiteScore
9.90
自引率
15.40%
发文量
1047
审稿时长
46 days
期刊介绍: Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests: Formation and synthesis of particles by precipitation and other methods. Modification of particles by agglomeration, coating, comminution and attrition. Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces). Packing, failure, flow and permeability of assemblies of particles. Particle-particle interactions and suspension rheology. Handling and processing operations such as slurry flow, fluidization, pneumatic conveying. Interactions between particles and their environment, including delivery of particulate products to the body. Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters. For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.
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