Plywood adhesives derived from prolamin of distilled spent grains (DSG) from Chinese liquor (Baijiu)

IF 6.2 1区 农林科学 Q1 AGRICULTURAL ENGINEERING Industrial Crops and Products Pub Date : 2025-03-31 DOI:10.1016/j.indcrop.2025.120943
Ting Li , Wenlai Fan , Yan Xu
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Abstract

Distilled spent grains (DSG) are the largest by-product of Chinese liquor (Baijiu) production. To diversify the utilization of rich nutrients that remain in DSG and endow it with high-added value, the possibility of prolamin-based adhesive (PBA) from DSG was innovatively explored in this paper. The prolamin extracted from three aroma and flavor varieties of DSG, namely strong aroma- (SA), soy sauce aroma- (SSA), and light aroma- (LA), were modified by sodium dodecyl sulfate (SDS) and urea. PBA was successfully synthesized with new protein raw materials under two modification methods, and the most efficient additive ratio was applied to the plywood adhesive. Our results showed that the most hydrophobic amino acid content of prolamin ensures PBA with stronger water resistance. PBA-LA-SDS had more advantages in preparing adhesives, demonstrating the maximum dry shear strength with 2.24 MPa. In order to enhance the wet shear resistance of PBA, the cross-linking agent (CA) was incorporated successfully with PBA, achieving a maximum wet shear strength of 1.31 MPa, which was 300 % higher than that of the pristine adhesive. This study would provide guidance for transforming DSG prolamin into wood adhesives and prove that the sustainable development and high-added-value application of PBA is feasible, which will bring new economic benefits to distilleries.

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胶合板胶粘剂由白酒中蒸馏的酒糟(DSG)的蛋白制成。
酒糟(DSG)是白酒生产中最大的副产品。为了多样化利用DSG中剩余的丰富营养物质,使其具有高附加值,本文创新性地探索了DSG制备prolamin-based adhesive (PBA)的可能性。用十二烷基硫酸钠(SDS)和尿素对浓香型(SA)、酱油型(SSA)和淡香型(LA) 3个香香型品种的脯蛋白进行了改性。采用两种改性方法成功合成了新型蛋白原料PBA,并将最有效的添加比例应用于胶合板胶粘剂中。结果表明,蛋白中最疏水氨基酸的含量保证了PBA具有较强的耐水性。PBA-LA-SDS在胶粘剂制备方面更有优势,干抗剪强度最大,为2.24 MPa。为了提高PBA的抗湿剪切性能,成功地将交联剂(CA)掺入PBA中,获得了1.31 MPa的最大湿剪切强度,比原始胶粘剂提高了300 %。本研究将为DSG prolamin转化为木材胶粘剂提供指导,证明PBA的可持续发展和高附加值应用是可行的,将为酿酒厂带来新的经济效益。
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来源期刊
Industrial Crops and Products
Industrial Crops and Products 农林科学-农业工程
CiteScore
9.50
自引率
8.50%
发文量
1518
审稿时长
43 days
期刊介绍: Industrial Crops and Products is an International Journal publishing academic and industrial research on industrial (defined as non-food/non-feed) crops and products. Papers concern both crop-oriented and bio-based materials from crops-oriented research, and should be of interest to an international audience, hypothesis driven, and where comparisons are made statistics performed.
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