Low-velocity impact response of 590DP/AA6061 flow drill screw joints

IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Materials Letters Pub Date : 2025-07-15 Epub Date: 2025-04-03 DOI:10.1016/j.matlet.2025.138524
Zhichao Huang , Qiming Ma , Fengwu Shan , Jing Qiu , Shengwen Wang , Xiaoyong Nie
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Abstract

A flow drill screw (FDS) is a novel single-sided joining process that is capable of achieving high-quality joins between steel and aluminum dissimilar materials in vehicle body manufacturing. The low-velocity impact response of 590DP/AA6061 FDS joints was investigated. The FDS joints exhibit strong impact resistance and damage resistance. The plastic deformation induced by a 40 J impact increases the contact force between the sheets during the tensile test, resulting in a certain increase in the tensile strength of the FDS joints. Even when the impact energy reaches 80J, the joint can maintain an energy absorption rate of 94.3 %. However, its static performance and energy absorption capacity are reduced by 10.3 % and 32.2 %, respectively.
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590DP/AA6061流钻螺杆接头低速冲击响应
流动钻杆(FDS)是一种新型的单面连接工艺,能够在车身制造中实现钢铝异种材料之间的高质量连接。研究了 590DP/AA6061 FDS 接头的低速冲击响应。FDS 接头表现出很强的抗冲击性和抗破坏性。在拉伸试验中,40 J 的冲击力引起的塑性变形增加了板材之间的接触力,从而使 FDS 接头的拉伸强度有了一定程度的提高。即使冲击能量达到 80J,接头也能保持 94.3% 的能量吸收率。不过,其静态性能和能量吸收能力分别降低了 10.3% 和 32.2%。
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来源期刊
Materials Letters
Materials Letters 工程技术-材料科学:综合
CiteScore
5.60
自引率
3.30%
发文量
1948
审稿时长
50 days
期刊介绍: Materials Letters has an open access mirror journal Materials Letters: X, sharing the same aims and scope, editorial team, submission system and rigorous peer review. Materials Letters is dedicated to publishing novel, cutting edge reports of broad interest to the materials community. The journal provides a forum for materials scientists and engineers, physicists, and chemists to rapidly communicate on the most important topics in the field of materials. Contributions include, but are not limited to, a variety of topics such as: • Materials - Metals and alloys, amorphous solids, ceramics, composites, polymers, semiconductors • Applications - Structural, opto-electronic, magnetic, medical, MEMS, sensors, smart • Characterization - Analytical, microscopy, scanning probes, nanoscopic, optical, electrical, magnetic, acoustic, spectroscopic, diffraction • Novel Materials - Micro and nanostructures (nanowires, nanotubes, nanoparticles), nanocomposites, thin films, superlattices, quantum dots. • Processing - Crystal growth, thin film processing, sol-gel processing, mechanical processing, assembly, nanocrystalline processing. • Properties - Mechanical, magnetic, optical, electrical, ferroelectric, thermal, interfacial, transport, thermodynamic • Synthesis - Quenching, solid state, solidification, solution synthesis, vapor deposition, high pressure, explosive
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