Eco-friendly Anti-felting Finishing and Low-Temperature Dyeing of Wool Through Plant Protease

IF 2.3 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES Fibers and Polymers Pub Date : 2025-03-13 DOI:10.1007/s12221-024-00838-4
Yunfan Xue, Xiaoyan Li, Zhuizhui Fan, Yating Ji, Jie Wang, Qinhu Chen, Zaisheng Cai
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Abstract

The presence of hydrophobic scales in wool leads to felt shrinkage, stiffness and hinders the dyeing process. This study suggests that plant protease can focus on breaking down the keratin in the scale layer on the “hydrolysis mode” to achieve a controlled peeling from the surface layer of the scale gradually to the outer layer, with little damage to the inner layer and CMC layer. The opening of the channel in the scale layer enhances the adsorption and diffusion of the dye in the fiber, thus making dyeing very easy. Wool fabrics before and after enzymatic treatment were structurally characterized using Raman spectroscopy, FT-Raman spectroscopy, and X-ray diffraction. The results showed that papain and bromelain tended to cleave the amide bonds and some intermolecular disulfide bonds in the molecular chains of keratin in the wool scale layer. In comparison, papain reduced the felting shrinkage of the wool fabric to 2.11%. It also increased the anti-pilling level of wool fabric by 1 level and the antistatic property by 30%. Besides, pretreatment with bromelain had a significant effect on traditional dip dyeing, increasing the dyeing rate by 48% and the K/S value by 28%. The strategy played a positive role in promoting the sustainable development policy of energy saving and emission reduction. This study provides an alternative method for environmentally friendly anti-felting finishing and low-temperature dyeing of wool fabric that can be applied commercially.

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利用植物蛋白酶对羊毛进行环保防毡整理及低温染色
羊毛中疏水鳞片的存在会导致毛毡收缩、僵硬并阻碍染色过程。本研究表明,植物蛋白酶可以以“水解模式”重点分解鳞片层中的角蛋白,实现从鳞片表层逐渐向外层的可控剥落,对内层和CMC层的损伤很小。垢层中通道的打开增强了染料在纤维中的吸附和扩散,从而使染色变得非常容易。利用拉曼光谱、ft -拉曼光谱和x射线衍射对酶处理前后的羊毛织物进行了结构表征。结果表明,木瓜蛋白酶和菠萝蛋白酶对羊毛鳞片层角蛋白分子链中的酰胺键和部分分子间二硫键具有剪切作用。相比之下,木瓜蛋白酶使羊毛织物的毡缩率降低到2.11%。羊毛织物的抗起球水平提高1级,抗静电性能提高30%。此外,菠萝蛋白酶预处理对传统浸染效果显著,染色率提高48%,K/S值提高28%。该战略对推进节能减排的可持续发展政策起到了积极作用。本研究为羊毛织物的环保防毡整理和低温染色提供了一种可应用于商业的替代方法。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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文献相关原料
公司名称
产品信息
麦克林
Bromelain
麦克林
Papain
麦克林
Bromelain
麦克林
Papain
阿拉丁
Proteinase K
来源期刊
Fibers and Polymers
Fibers and Polymers 工程技术-材料科学:纺织
CiteScore
3.90
自引率
8.00%
发文量
267
审稿时长
3.9 months
期刊介绍: -Chemistry of Fiber Materials, Polymer Reactions and Synthesis- Physical Properties of Fibers, Polymer Blends and Composites- Fiber Spinning and Textile Processing, Polymer Physics, Morphology- Colorants and Dyeing, Polymer Analysis and Characterization- Chemical Aftertreatment of Textiles, Polymer Processing and Rheology- Textile and Apparel Science, Functional Polymers
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