Self-Circulating Mud's Lubrication Application on Overlength Pipe Jacking Construction

IF 2 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Engineering reports : open access Pub Date : 2025-04-07 DOI:10.1002/eng2.70117
Tianguo Tang, Chengzhi Long, Weixue Xia, Mingjiu Yu
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Abstract

Pipe jacking technology is widely used in underground pipeline projects due to its minimal surface disruption and strong adaptability. This study focuses on the application of self-circulating slurry and slag discharge technology in the ultra-long-distance pipe jacking for the Baisha Lake Reservoir diversion channel in Chengdu. The research investigates how optimizing thixotropic slurry improves friction reduction during the jacking process. Initial results show that slurry injection reduces friction by about 33%, but as the jacking length increases, the effect strengthens, reaching over 52%. Further optimization of the thixotropic slurry enhanced its lubrication performance, achieving a maximum friction reduction of 62.3%. This optimization not only improved lubrication but also reduced the burden on hydraulic equipment, preventing excessive energy consumption and wear. By enhancing the slurry's thixotropy, a more stable lubrication film was formed between the pipeline and surrounding soil, significantly lowering friction. The findings highlight that optimized thixotropic slurry improves both the efficiency and safety of the pipe jacking process, providing valuable insights for similar projects.

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自循环泥浆在超长顶管施工中的润滑应用
顶管技术因其对地表破坏小、适应性强等优点,在地下管道工程中得到广泛应用。研究了自循环排渣浆技术在成都白沙湖水库引水渠超长距离顶管工程中的应用。研究了如何优化触变浆料以减少顶升过程中的摩擦。初步结果表明,注浆可减少约33%的摩擦,但随着顶进长度的增加,效果增强,达到52%以上。进一步优化触变浆料的润滑性能,最大摩擦降低62.3%。这种优化不仅改善了润滑,而且减轻了液压设备的负担,防止了过度的能源消耗和磨损。通过提高浆料的触变性,使管道与周围土体之间形成更稳定的润滑膜,显著降低了摩擦。研究结果表明,优化后的触变浆提高了顶管过程的效率和安全性,为类似项目提供了有价值的见解。
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审稿时长
19 weeks
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