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Understanding the Effects of Manufacturing Attributes on Damage Tolerance of Additively Manufactured Parts and Exploring Synergy Among Process-Structure-Properties. A Comprehensive Review 了解制造属性对快速成型零件损伤容限的影响,探索工艺-结构-属性之间的协同作用。全面综述
IF 1.8 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-10-17 DOI: 10.1002/eng2.13020
Zia Uddin, Muhammad Muteeb Butt, Varma Kvvssn, Metin U. Salamci, Hüseyin Kizil

Additive Manufacturing (AM) has revolutionized the production industry by offering design freedom with shorter lead times and reduced material wastage. However, the damage tolerance (DT) of AM parts is a significant concern due to their microstructural and geometric complexities, which affect their mechanical performance. This article aims to provide a comprehensive overview of the manufacturing parameters affecting the components produced by AM specifically selective laser melting (SLM). Detailed discussions are presented on the effects of manufacturing attributes on the microstructure, defects, and mechanical characteristics of AM parts. Depending on these aspects, basic concepts are studied and critically explained specifically for AM materials. The basic criterion for damage-tolerant component design, the criterion for fatigue and fracture properties, and the effect of the defects on fatigue life are critically presented. In addition, the effect of different types of gradation on the crack growth behavior of samples processed by SLM is also investigated in depth. There is currently a lack of a specific review study in the literature that establishes a connection between process attributes and metallographic properties, and their impact on the damage behavior of additively manufactured parts. This gap in research highlights the need for a comprehensive review to bridge this knowledge deficit and provide valuable insights for understanding the relationships between manufacturing processes, material characteristics, and the structural integrity of additively manufactured components. This review concludes by addressing the challenges and opportunities in designing and qualifying AM parts for damage tolerance.

增材制造(AM)为生产行业带来了革命性的变化,它可以缩短交付周期,减少材料浪费,提供设计自由度。然而,由于 AM 零件的微观结构和几何复杂性会影响其机械性能,因此其损伤容限 (DT) 是一个值得关注的重要问题。本文旨在全面概述影响 AM(特别是选择性激光熔融 (SLM))生产的部件的制造参数。文章详细讨论了制造属性对 AM 零件的微观结构、缺陷和机械特性的影响。根据这些方面,专门针对 AM 材料研究和批判性解释了基本概念。批判性地介绍了容损部件设计的基本准则、疲劳和断裂特性准则以及缺陷对疲劳寿命的影响。此外,还深入研究了不同类型的分级对 SLM 加工样品裂纹生长行为的影响。目前,文献中还缺乏一项具体的综述研究,以确定工艺属性和金相属性之间的联系,以及它们对快速成型零件损伤行为的影响。这一研究空白凸显了进行全面综述的必要性,以弥补这一知识缺陷,并为了解制造工艺、材料特性和快速成型部件结构完整性之间的关系提供有价值的见解。本综述最后探讨了在设计和鉴定具有损伤耐受性的快速成型部件方面所面临的挑战和机遇。
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引用次数: 0
Correction to “The Proof of Concept of Uninterrupted Push-Pull Electromagnetic Propulsion and Energy Conversion Systems for Drones and Planet Landers” 更正 "用于无人机和行星着陆器的不间断推拉电磁推进和能量转换系统的概念验证"
IF 1.8 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-10-13 DOI: 10.1002/eng2.13015

S. K. VR, A. Mariappan, U. K. Thianesh, et al., “The Proof of Concept of Uninterrupted Push-Pull Electromagnetic Propulsion and Energy Conversion Systems for Drones and Planet Landers,” Engineering Report 6, no. 1 (2024): e12703, https://doi.org/10.1002/eng2.12703.

The affiliations for the corresponding author were mispresented. The correct affiliation is below:

Amity University Uttar Pradesh, Amity Institute of Aerospace Engineering, Noida, India

We apologize for this error.

S.S. K. VR, A. Mariappan, U. K. Thianesh, et al., "The Proof of Concept of Uninterrupted Push-Pull Electromagnetic Propulsion and Energy Conversion Systems for Drones and Planet Landers," Engineering Report 6, no.正确的单位如下:Amity University Uttar Pradesh, Amity Institute of Aerospace Engineering, Noida, India我们对此错误深表歉意。
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引用次数: 0
Socio-economic impact of solar cooking technologies on community kitchens under different climate conditions: A review 不同气候条件下太阳能烹饪技术对社区厨房的社会经济影响:综述
IF 1.8 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-19 DOI: 10.1002/eng2.12998
Ashutosh Verma, Claude Ziad El-Bayeh, Dharam Buddhi, Mohammad Amir, Furkan Ahmad, Hardial Singh

Residential cooking with non-renewable energy sources, such as firewood, charcoal, natural gas, participate in the emission of more than a gigaton of CO2 per year, which represents 2% of the global CO2 emissions. Additionally, toxic particles including sulfur dioxide, carbon monoxide, and mercury are released leading to elevated levels of indoor air pollution, and adversely affecting the health of the inhabitants. The residential sector's non-renewable energy cooking devices also pose significant problems, consuming approximately 30%–40% of global energy usage, with over 80% dedicated to cooking applications. To mitigate the negative impacts of traditional cooking on health and the environment, various renewable energy-based cooking technologies have been developed recently. The primary contributions of our paper are to: (a) present a comprehensive review of concentrated solar thermal cooking technologies, assessing their social, economic, and environmental impact across different climatic zones in developing countries like India; (b) classify and compare different solar cooking technologies, highlighting their advantages and limitations in various scenarios; (c) evaluate the energy efficiency of diverse solar cooking technologies; (d) analyze the impact of solar cookers on communities in developing countries; and (e) identify the challenges and future directions for solar cooker technologies, particularly in solar community kitchens. Our novel findings demonstrate that using solar cooking devices can reduce energy consumption by up to 56% in Indian schools. Moreover, the payback period ranges from 3 to 6 years, contingent on the technology's cost, climatic conditions, and available subsidies. Consequently, significant positive impacts on society, the economy, and the environment are observed when traditional cooking devices are replaced by solar cooking devices. This study provides a unique and thorough analysis, contributing to the growing body of knowledge on sustainable cooking solutions and their potential to transform energy consumption patterns in developing regions.

居民使用木柴、木炭、天然气等不可再生能源做饭,每年排放的二氧化碳超过十亿吨,占全球二氧化碳排放量的 2%。此外,还释放出二氧化硫、一氧化碳和汞等有毒颗粒,导致室内空气污染水平升高,对居民的健康造成不利影响。住宅部门的不可再生能源烹饪设备也带来了严重问题,其消耗的能源约占全球能源使用量的 30%-40%,其中 80% 以上用于烹饪。为了减轻传统烹饪对健康和环境的负面影响,最近开发出了各种基于可再生能源的烹饪技术。本文的主要贡献在于(a) 对聚光太阳能热烹饪技术进行全面回顾,评估其在印度等发展中国家不同气候带的社会、经济和环境影响;(b) 对不同的太阳能烹饪技术进行分类和比较,强调其在各种情况下的优势和局限性;(c) 评估各种太阳能烹饪技术的能源效率;(d) 分析太阳能炊具对发展中国家社区的影响;(e) 确定太阳能炊具技术,特别是太阳能社区厨房面临的挑战和未来发展方向。我们的新研究结果表明,在印度学校使用太阳能烹饪设备可减少高达 56% 的能源消耗。此外,投资回收期从 3 年到 6 年不等,取决于技术成本、气候条件和可用补贴。因此,用太阳能烹饪设备取代传统烹饪设备会对社会、经济和环境产生重大的积极影响。这项研究提供了独特而透彻的分析,为有关可持续烹饪解决方案及其改变发展中地区能源消费模式的潜力的知识库的不断壮大做出了贡献。
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引用次数: 0
Inorganic film materials for flexible electronics: A brief overview, properties, and applications 用于柔性电子设备的无机薄膜材料:概述、特性和应用
IF 1.8 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-11 DOI: 10.1002/eng2.13006
Kamruzzaman Kanon, S. Sadakat Sharif, Ahmad Irfan, Ahmed Sharif

The field of flexible electronics has experienced remarkable expansion in response to the escalating demand for lightweight, bendable, and multifunctional electronic devices. As the world increasingly integrates electronics seamlessly into everyday life, the importance of flexible electronics becomes more apparent. While existing reviews have examined materials used in flexible devices, they often overly focus on specific materials or provide broad generalizations about different material types. Thus, this review offers a concise yet comprehensive overview of critical inorganic film materials crucial to the advancement of flexible and wearable devices. Each material is introduced with a succinct overview of its structure and production processes. This review elucidates their unique characteristics and potential applications in flexible electronics by comparing their mechanical, electrical, and thermal properties. This review is a valuable resource for researchers entering this emerging field of flexible electronics, providing a concise yet comprehensive insight and property comparisons. Accompanied by figures illustrating material structures and applications, readers will gain access to summarized discussions. Comparative figures of material properties will enhance comprehension. Additionally, discussions on diverse applications will offer insight into their versatility across various fields of flexible electronics.

随着人们对轻便、可弯曲和多功能电子设备的需求不断增长,柔性电子领域也经历了显著的发展。随着全球越来越多地将电子产品无缝集成到日常生活中,柔性电子产品的重要性变得更加明显。虽然现有的综述对柔性设备中使用的材料进行了研究,但往往过于关注特定材料或对不同类型的材料进行笼统概括。因此,本综述简明而全面地概述了对柔性和可穿戴设备的发展至关重要的无机薄膜材料。在介绍每种材料时,都会简明扼要地概述其结构和生产工艺。本综述通过比较这些材料的机械、电气和热性能,阐明了它们在柔性电子产品中的独特特性和潜在应用。本综述为研究人员进入柔性电子学这一新兴领域提供了宝贵的资源,提供了简明而全面的见解和特性比较。本综述附有说明材料结构和应用的图表,读者可从中获得讨论摘要。材料特性的对比图可以加深读者的理解。此外,有关各种应用的讨论将使读者深入了解这些材料在柔性电子学各个领域的通用性。
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引用次数: 0
Comprehensive review of energy management strategies: Considering battery energy storage system and renewable energy sources 全面审查能源管理战略:考虑电池储能系统和可再生能源
IF 1.8 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-08-22 DOI: 10.1002/eng2.12995
Obed N. Onsomu, Erman Terciyanlı, Bülent Yeşilata

The transformation of power system networks is slowly taking shape, the advent of interruptive technological platforms dealing with digitalization and real-time trading of power has gained attention based on incorporation of more renewables into the grid. The stochastic nature of renewables pauses security of supply challenges and other related stability concerns, and for this reason efficient methods are investigated in this review to build an understanding of microgrid energy management system (MG-EMS) and distribution-based energy management strategies aimed at transforming the conventional grid network into smart grid network. In essence, propagating a technological shift to microgrids which have proven to be ideal distribution networks for residential and commercial loads, have become indispensable in handling distributed energy resources (DER), such as solar, PV, wind, battery energy storage systems (BESS) and small-scale microgrids, for example in case of excess supply, energy storage system (ESS) has been formulated as a solution to curb excess supply and can offer ancillary services to the grid network. Within the perspective of electricity generation and distribution, microgrid control methodologies, distribution network (DN) management approaches and incumbent optimization strategies used to coordinate and manage grid-level uncertainties are investigated. In addition, this study proposes distributionally robust optimization (DRO), to manage and mitigate risks associated to shortage or oversupply of power from RESs.

电力系统网络的转型正在慢慢形成,在将更多可再生能源纳入电网的基础上,处理数字化和实时电力交易的中断性技术平台的出现受到了关注。可再生能源的随机性带来了供电安全挑战和其他相关的稳定性问题,为此,本综述研究了有效的方法,以了解微电网能源管理系统(MG-EMS)和基于配电的能源管理策略,旨在将传统电网网络转变为智能电网网络。从本质上讲,微电网已被证明是住宅和商业负载的理想配电网络,在处理分布式能源资源(DER)(如太阳能、光伏、风能、电池储能系统(BESS)和小型微电网)时已变得不可或缺,例如,在供应过剩的情况下,储能系统(ESS)已被制定为抑制供应过剩的解决方案,并可为电网网络提供辅助服务。从发电和配电的角度,研究了用于协调和管理电网级不确定性的微电网控制方法、配电网(DN)管理方法和现任优化策略。此外,本研究还提出了配电稳健优化 (DRO),以管理和降低与可再生能源电力供应短缺或过剩相关的风险。
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引用次数: 0
Mass flash reduction strategies in friction stir processing of aluminum alloys: A review 在铝合金搅拌摩擦加工中减少质量闪蒸的策略:综述
IF 1.8 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-08-14 DOI: 10.1002/eng2.12981
Tawanda Marazani, Samson Olaitan Jeje, Mxolisi Brendon Shongwe, Nicholus Malatji

Friction Stir Processing (FSP) has become a famous solid-state technology for the fabrication of a wide range of aluminum alloy-based composites that today find multiple applications across the various metal industries. Generation of revolving, ribbon, bulk, excessive or mass flash as it is generally termed has been a common problem in numerous FSP works. When confronted by this challenge, many researchers apply different experimental and numerical modeling approaches or strategies to reduce the mass flash to practically acceptable limits since it often leads to undesirable loss of material and is also an unwanted defect. This subject is deficiently reviewed, and it therefore becomes the thrust of this paper, to investigate the common trends in mass flash generation during FSP and its commonly employed reduction strategies. Mass flash is caused by high rotational speed at low travel speed and vice versa, flat shoulder, no and low tilt angles, high plunge depth, axial force, and travel force. Mass flash causes material loss, loss of volume fraction control target, material thinning, and leads to poor quality fabrications. Mass flash reduction strategies include the use of high tool tilt angles, concaved tool shoulder, proportional rotational speed and travel speed, and optimal plunge depth, axial force and travel speed as supported by both the experimental and numerical modeling studies.

摩擦搅拌加工(FSP)已成为一种著名的固态技术,用于制造各种铝合金基复合材料,如今在各种金属工业中都有广泛应用。产生旋转、带状、块状、过量或一般所称的大量闪蒸一直是众多 FSP 作品中的常见问题。面对这一挑战,许多研究人员采用了不同的实验和数值建模方法或策略,以将质量闪蒸减少到实际可接受的范围内,因为质量闪蒸通常会导致材料的不良损耗,同时也是一种不必要的缺陷。对这一主题的研究还不够深入,因此本文的重点是研究在 FSP 过程中产生质量飞边的常见趋势及其常用的减少策略。产生质量飞边的原因包括:低移动速度下的高转速(反之亦然)、平肩、无倾斜角和低倾斜角、高切入深度、轴向力和移动力。质量飞边会造成材料损失、体积分数控制目标丢失、材料变薄,并导致制造质量下降。减少质量飞溅的策略包括使用高刀具倾斜角、凹形刀肩、按比例的旋转速度和移动速度,以及最佳的切入深度、轴向力和移动速度,这些都得到了实验和数值建模研究的支持。
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引用次数: 0
Corrosion in laser powder bed fusion AlSi10Mg alloy 激光粉末床熔融 AlSi10Mg 合金中的腐蚀问题
IF 1.8 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-08-14 DOI: 10.1002/eng2.12984
Hossein Laieghi, Varma Kvvssn, Muhammad Muteeb Butt, Peyman Ansari, Metin U. Salamci, Albert E. Patterson, Elmas Salamci

Aluminum alloy AlSi10Mg is a widely used engineering material that offers a very high strength-to-weight ratio and easy processing. It is common in the aerospace, medical, and automotive industries and has excellent machining and casting properties, as well as being easily made into fine powder. In recent years, it has become one of the most common light-weight materials for additive manufacturing (AM). Its chemical composition and stability in powder form make it particularly ideal for laser powder bed fusion (LPBF) applications. It is one of the few available aluminum alloys that can be reliably processed using AM. Numerous studies have been dedicated to mechanical properties and design strategies, but much less attention has been given to corrosion behavior. This article reviews the corrosion behavior and the correlation between the microstructure and corrosion for AlSi10Mg when fabricated using an LPBF process. Specific topics reviewed include corrosion performance, corrosion issues (pores, surface roughness, and residual stresses), and passive film formation mechanisms and compare these to conventionally-manufactured counterparts. In addition, this review discusses available methods for mitigating and avoiding corrosion in LPBF-processed AlSi10Mg parts, including relevant post-processing methods.

AlSi10Mg 铝合金是一种广泛使用的工程材料,具有极高的强度重量比,并且易于加工。它常用于航空航天、医疗和汽车行业,具有出色的机加工和铸造性能,并且易于制成细粉。近年来,它已成为最常用的增材制造(AM)轻质材料之一。其粉末状的化学成分和稳定性使其成为激光粉末床熔融(LPBF)应用的理想材料。它是为数不多的可使用 AM 进行可靠加工的铝合金之一。关于铝合金的机械性能和设计策略已进行了大量研究,但对其腐蚀行为的关注却少得多。本文回顾了使用 LPBF 工艺制造 AlSi10Mg 时的腐蚀行为以及微观结构与腐蚀之间的相关性。具体主题包括腐蚀性能、腐蚀问题(孔隙、表面粗糙度和残余应力)以及被动膜形成机制,并与传统制造的同类产品进行比较。此外,本综述还讨论了减轻和避免 LPBF 加工 AlSi10Mg 零件腐蚀的可用方法,包括相关的后处理方法。
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引用次数: 0
Enhancing understanding of the rotating magnetic field in electric machines through active learning and visualization 通过主动学习和可视化加深对电机旋转磁场的理解
IF 1.8 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-08-06 DOI: 10.1002/eng2.12976
Mohammadali Abbasian

This paper presents a method aimed at improving comprehension of AC electric machine principles by facilitating the learning of the Rotating Magnetic Field (RMF) through visualization tools provided by Finite Element Method (FEM) software. First, traditional methods used in textbooks to explain RMF in electric machines are reviewed, with an analysis of various instructional strategies. Acknowledging the limitations of these conventional approaches and the inherent complexity of RMF comprehension, a novel visualization method is proposed. Understanding RMFs in electric machines is fundamental for electrical engineers due to their crucial role in electric machine design and optimization. While textbooks typically rely on mathematical explanations and simple sketches, advancements in computer and software technology offer opportunities to utilize finite element tools for enhanced comprehension. Through dynamic animations and interactive simulations, emphasis is placed on prioritizing conceptual understanding over mathematical descriptions. Furthermore, this paper explores the development of pre-simulation models in FEM tools to facilitate RMF learning in AC electric machines, and the process of creating a model to teach rotating magnetic fields in electric machines is carefully outlined. This approach holds promise for engineers seeking a deeper understanding of electric machines and can also be utilized by educators to enhance their teaching methodologies.

本文介绍了一种方法,旨在通过有限元法(FEM)软件提供的可视化工具促进旋转磁场(RMF)的学习,从而提高对交流电机原理的理解。首先,回顾了教科书中用于解释电机中 RMF 的传统方法,并分析了各种教学策略。认识到这些传统方法的局限性和 RMF 理解的内在复杂性,提出了一种新颖的可视化方法。由于电机中的 RMF 在电机设计和优化中起着至关重要的作用,因此理解电机中的 RMF 对电气工程师来说至关重要。虽然教科书通常依赖于数学解释和简单的草图,但计算机和软件技术的进步为利用有限元工具提高理解能力提供了机会。通过动态动画和交互式模拟,重点强调概念理解优先于数学描述。此外,本文还探讨了在有限元工具中开发预模拟模型,以促进交流电机中的 RMF 学习,并仔细概述了创建模型以教授电机旋转磁场的过程。这种方法有望为寻求深入了解电机的工程师提供帮助,教育工作者也可利用这种方法改进其教学方法。
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引用次数: 0
Kirchhoff meets Johnson: In pursuit of unconditionally secure communication 基尔霍夫与约翰逊:追求无条件安全通信
IF 1.8 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-06-29 DOI: 10.1002/eng2.12958
Ertugrul Basar

Noise: an enemy to be dealt with and a major factor limiting communication system performance. However, what if there is gold in that garbage? In conventional engineering, our focus is primarily on eliminating, suppressing, combating, or even ignoring noise and its detrimental impacts. Conversely, could we exploit it similarly to biology, which utilizes noise-alike carrier signals to convey information? In this context, the utilization of noise, or noise-alike signals in general, has been put forward as a means to realize unconditionally secure communication systems in the future. In this tutorial article, we begin by tracing the origins of thermal noise-based communication and highlighting one of its significant applications for ensuring unconditionally secure networks: the Kirchhoff-law-Johnson-noise (KLJN) secure key exchange scheme. We then delve into the inherent challenges tied to secure communication and discuss the imperative need for physics-based key distribution schemes in pursuit of unconditional security. Concurrently, we provide a concise overview of quantum key distribution schemes and draw comparisons with their KLJN-based counterparts. Finally, extending beyond wired communication loops, we explore the transmission of noise signals over-the-air and evaluate their potential for stealth and secure wireless communication systems.

噪音:必须对付的敌人,也是限制通信系统性能的主要因素。然而,如果垃圾中也有黄金呢?在传统工程学中,我们主要关注消除、抑制、对抗甚至忽略噪声及其有害影响。相反,我们能否像生物学那样利用类似噪声的载波信号来传递信息?在这种情况下,人们提出利用噪声或类似噪声的信号,作为未来实现无条件安全通信系统的一种手段。在这篇教程文章中,我们首先追溯了基于热噪声的通信的起源,并重点介绍了它在确保无条件安全网络方面的一个重要应用:基尔霍夫定律-约翰逊噪声(KLJN)安全密钥交换方案。然后,我们深入探讨了与安全通信相关的固有挑战,并讨论了基于物理的密钥分配方案在追求无条件安全方面的迫切需要。同时,我们简要概述了量子密钥分配方案,并将其与基于 KLJN 的对应方案进行了比较。最后,在有线通信环路之外,我们探讨了噪声信号的空中传输,并评估了它们在隐身和安全无线通信系统中的潜力。
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引用次数: 0
A comprehensive review of wireless power transfer methods, applications, and challenges 全面回顾无线电力传输方法、应用和挑战
IF 1.8 Q3 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-06-20 DOI: 10.1002/eng2.12951
Md Mahidur Rahman, Md Shahariar Islam Shanto, Nayan Sarker, Tithi Rani, Liton Chandra Paul

Wireless power transfer (WPT) is a promising technology that has the potential to revolutionize the present methods of power transmission. This paper aims to provide an overview of WPT, including its history, a comparative review of methods, and a review of recent papers about WPT. We discussed different methods of WPT, such as inductive power transmission, capacitive power transmission, optical power transmission, and microwave power transmission. The research briefly discusses the applications, challenges, and opportunities of WPT. The study's findings suggest that WPT can serve as a feasible substitute for traditional wired power transmission. This technology has the potential to offer several advantages, including enhanced convenience, decreased expenses, and heightened safety.

无线电力传输(WPT)是一项前景广阔的技术,有可能彻底改变目前的电力传输方法。本文旨在概述 WPT,包括其历史、各种方法的比较综述以及有关 WPT 的最新论文综述。我们讨论了 WPT 的不同方法,如电感式功率传输、电容式功率传输、光功率传输和微波功率传输。研究简要讨论了 WPT 的应用、挑战和机遇。研究结果表明,WPT 可以替代传统的有线电力传输。这项技术有可能提供多种优势,包括提高便利性、降低成本和增强安全性。
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引用次数: 0
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