Novel deep eutectic solvent systems for selective transition metal recovery and sustainable battery recycling

IF 9 1区 工程技术 Q1 ENGINEERING, CHEMICAL Separation and Purification Technology Pub Date : 2025-09-17 Epub Date: 2025-04-18 DOI:10.1016/j.seppur.2025.133098
Yun-Hsien Chung , PratimaDevi Sivasubramanian , Ching-Lung Chen
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Abstract

Transition metals have similar physicochemical properties and a complex composition, making their selective extraction from lithium-ion batteries (LIBs) highly challenging. In this work, a unique method for effectively recovering nickel, cobalt, and manganese (NCM111) from the LIB cathodes using deep eutectic solvents is presented. Decreased utilization of reagents and optimized interactions of ligand helps in specific dissolution of metals, which is facilitated by the DES, that acts as a green solvent. In order to achieve high-purity recovery of nickel (90%), cobalt (98%), and manganese (100%), we implemented a simultaneous leaching and separation method by adjusting the coordination environments of metal ions. Through precise temperature modulation and regulated ligand interactions, our methodology improves extraction efficiency and reduces contaminant incorporation while increasing selectivity when compared to traditional acid leaching procedures. The results obtained show that ligand-assisted leaching enhances metal separation while reducing reagent usage, which makes the procedure more environmentally friendly. In order to enhance recovery efficiency, the study also optimizes important leaching factors, such as temperature, solvent composition, and metal–ligand interactions. This study targets substantial problems in metal recovery and advances the development of sustainable battery recycling solutions by providing an efficient and eco-friendly alternative for traditional recycling methods.

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用于选择性过渡金属回收和可持续电池回收的新型深共晶溶剂系统
过渡金属具有相似的物理化学性质和复杂的成分,这使得从锂离子电池(lib)中选择性提取它们非常具有挑战性。本文提出了一种利用深共晶溶剂从锂离子电池阴极中有效回收镍、钴和锰(NCM111)的独特方法。降低试剂的利用率和优化配体的相互作用有助于金属的特异性溶解,这是由DES作为绿色溶剂促进的。为了实现镍(90%)、钴(98%)和锰(100%)的高纯度回收,我们通过调整金属离子的配位环境,实现了同时浸出和分离的方法。通过精确的温度调节和调节配体相互作用,我们的方法提高了提取效率,减少了污染物的掺入,同时与传统的酸浸过程相比,增加了选择性。结果表明,配体辅助浸出提高了金属分离效果,同时减少了试剂用量,使浸出过程更加环保。为了提高回收率,本研究还对温度、溶剂组成、金属-配体相互作用等重要浸出因素进行了优化。本研究针对金属回收中的实质性问题,并通过为传统回收方法提供高效和环保的替代方案,推进可持续电池回收解决方案的发展。
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来源期刊
Separation and Purification Technology
Separation and Purification Technology 工程技术-工程:化工
CiteScore
14.00
自引率
12.80%
发文量
2347
审稿时长
43 days
期刊介绍: Separation and Purification Technology is a premier journal committed to sharing innovative methods for separation and purification in chemical and environmental engineering, encompassing both homogeneous solutions and heterogeneous mixtures. Our scope includes the separation and/or purification of liquids, vapors, and gases, as well as carbon capture and separation techniques. However, it's important to note that methods solely intended for analytical purposes are not within the scope of the journal. Additionally, disciplines such as soil science, polymer science, and metallurgy fall outside the purview of Separation and Purification Technology. Join us in advancing the field of separation and purification methods for sustainable solutions in chemical and environmental engineering.
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