Steady and cyclic recovery of potato protein from starch waste via tailored deep eutectic solvent system

IF 13.2 1区 工程技术 Q1 ENGINEERING, CHEMICAL Chemical Engineering Journal Pub Date : 2025-04-23 DOI:10.1016/j.cej.2025.162975
Wenyu Zheng, Zhicheng Niu, Dan Yuan, Jiale Zhang, Ningqiao Kong, Mouming Zhao, Feibai Zhou
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Abstract

Tons of starch wastewater produced during potato processing causes sever environmental problem, but can serve as a sustainable and promising source of bioactive proteins for food applications. However, potato protein recovery faces several challenges such as easy loss of bioactivity, extensive reliance on organic and potentially toxic reagents, and low cost-effectiveness. In this work, we explored the potential of deep eutectic solvent (DES) as green approach to achieve efficient protein recovery via high-throughput screened DES customization and one-step cyclic recovery system design. To address the issue of unclear protein structure that hinders extraction efficiency using DES, the solvent accessible surface area was firstly introduced to provide a more precise and detailed description of the protein based on COSMO-RS molecular descriptors, and 9 out of 10,687 compounds were found as customized DES candidates. Among them, for the first time, polyethylene glycol (PEG) and mannose were found to be protective DES partners, which could retain at least 90% of patatin activity by decelerating the surrounding molecules and maintaining the hydration shell, 10 times and 1.5 times higher than the traditional acid-heat method and the conventional DES, respectively. In addition, the PEG-mannose DES was formed upon vacuum distillation of wastewater, during which patatin was selectively entrapped and further separated out using another batch of wastewater as anti-solvent before next distillation. This process allows for the cyclic use of DES and demonstrates a green and scalable approach for steady-state recovery of bioactive proteins from industrial starch wastewater.
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深度共熔溶剂体系稳定循环回收马铃薯淀粉废物蛋白的研究
马铃薯加工过程中产生的大量淀粉废水造成了严重的环境问题,但可以作为食品应用中生物活性蛋白的可持续和有前途的来源。然而,马铃薯蛋白质回收面临着一些挑战,如生物活性容易丧失,广泛依赖有机和潜在毒性试剂,成本效益低。在这项工作中,我们通过高通量筛选的DES定制和一步循环回收系统设计,探索了深度共晶溶剂(DES)作为绿色方法实现高效蛋白质回收的潜力。为了解决蛋白质结构不清晰影响DES提取效率的问题,首先引入溶剂可及表面积,基于cosmos - rs分子描述符对蛋白质进行更精确和详细的描述,并在10,687个化合物中发现9个为定制的DES候选化合物。其中,聚乙二醇(PEG)和甘露糖首次被发现是DES的保护性伙伴,通过对周围分子减速和维持水合壳,可以保留至少90%的patatin活性,分别比传统酸热法和常规DES高10倍和1.5倍。另外,对废水进行真空蒸馏形成peg -甘露糖DES,在此过程中,将patatin选择性包埋,并在下次蒸馏前用另一批废水作为反溶剂进一步分离。该工艺允许DES的循环使用,并展示了从工业淀粉废水中稳定回收生物活性蛋白的绿色和可扩展的方法。
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来源期刊
Chemical Engineering Journal
Chemical Engineering Journal 工程技术-工程:化工
CiteScore
21.70
自引率
9.30%
发文量
6781
审稿时长
2.4 months
期刊介绍: The Chemical Engineering Journal is an international research journal that invites contributions of original and novel fundamental research. It aims to provide an international platform for presenting original fundamental research, interpretative reviews, and discussions on new developments in chemical engineering. The journal welcomes papers that describe novel theory and its practical application, as well as those that demonstrate the transfer of techniques from other disciplines. It also welcomes reports on carefully conducted experimental work that is soundly interpreted. The main focus of the journal is on original and rigorous research results that have broad significance. The Catalysis section within the Chemical Engineering Journal focuses specifically on Experimental and Theoretical studies in the fields of heterogeneous catalysis, molecular catalysis, and biocatalysis. These studies have industrial impact on various sectors such as chemicals, energy, materials, foods, healthcare, and environmental protection.
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