Aluminum metal surface cleaning and activation by atmospheric-pressure remote plasma

Abstract

The use of the remote plasma (postdischarge) of argon and argon-nitrogen microwave plasmas for cleaning and activating the surface of metallic commercial aluminum samples has been studied. The influence of the nitrogen content and the distance between the treated samples and the end of the discharge on the hydrophilicity and the surface energy has been analyzed by means of the sessile drop technique and the Owens-Wendt method. A significant increase in the hydrophilicity has been noted in the treated samples, together with an increase in the surface energy from values around 37 mJ/m² to 77 mJ/m². Such increase weakly depends on the nitrogen content of the discharge, and the effectivity of the treatment extends to distances up to 5 cm from the end of the discharge, much longer than those reported in other plasma-based treatments. The analysis of the treated samples using X-ray photoelectron spectroscopy reveals that such increase in the surface energy takes place due to a reduction of the carbon content and an increase in the amount of OH radicals in the surface. These radicals tend to disappear within 24–48 h after the treatment when the samples are stored in contact with ambient air, resulting in the ageing of the treated surface and a partial retrieval of the hydrophobicity of the surface.