Advances and opportunities in high-throughput small-scale mechanical testing

Abstract

The quest for novel materials used in technologies demanding extreme performance has been accelerated by advances in computational materials screening, additive manufacturing routes, and characterization probes. Despite tremendous progress, the pace of adoption of new materials has still not met the promise of global initiatives in materials discovery. This challenge is particularly acute for structural materials with thermomechanical and environmental demands whose performance depends on microstructure as well as material composition. In this prospective article, we review advances in high-throughput mechanical testing, and the associated specimen fabrication, materials characterization, and modeling tasks that show promise for acceleration of the materials development cycle. We identify a critical need to develop rapid testing and characterization strategies that faithfully reproduce design-relevant properties and circumvent the time and expense of conventional high fidelity testing. We identify small-scale mechanical testing workflows that can incorporate real-time decision making based on feedback from multimodal characterization and computational modeling. These workflows will require site-specific specimen fabrication procedures that are agnostic to the synthesis route and have the ability to modulate microstructure and defect characteristics. We close our review by conceptualizing a fully integrated high-throughput testing platform that addresses the speed-fidelity tradeoff in pursuit of a design-relevant suite of properties for new materials.