Nonlinear modelling and parameter influence of supercritical transmission shaft with dry friction damper

IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL International Journal of Mechanics and Materials in Design Pub Date : 2022-12-01 DOI:10.1007/s10999-022-09625-6
Dan Wang, Liyao Song, Peng Cao, Rupeng Zhu
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Abstract

Supercritical transmission shafts, which have one or more critical speeds below their working speeds, are becoming more popular in new rotorcraft designs. To attenuate the excessive transcritical vibration, dry friction damper is a prevailing choice. In this paper, we focus on the basic working mechanism and parameter influence of the dry friction damper for supercritical transmission shaft. Mathematical model of the dry friction damper, which fully considers the nonlinear rub-impact and side-dry-friction effects, is proposed and integrated with finite element model of the transmission shaft to investigate nonlinear interactions between the shaft and damper. It is demonstrated through systematic numerical simulations that a typical transcritical response with dry friction damper can be divided into 4 sub-regions and the dry friction damper takes effect only within region II and III respectively through hard-stopping and side-dry-friction effects. In addition, effects of nonlinear bearing force, transcritical acceleration and initial location of the damper are discussed in detail. Moreover, influences of 3 key damper parameters, that is the rub-impact clearance, the critical slip force and the circumferential friction coefficient, are further investigated, which provides a guidance for designs of the dry friction damper. Finally, prototypes of the dry friction damper are designed, manufactured and tested on a rotor dynamics test rig. For the first time, the theoretical analysis and numerical simulation results are quantitatively verified by an experiment.

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干摩擦阻尼超临界传动轴非线性建模及参数影响
超临界传动轴是指一个或多个临界速度低于其工作速度的传动轴,在新型旋翼机设计中越来越受欢迎。为了减小过大的跨临界振动,干摩擦阻尼器是一种普遍的选择。本文重点研究了超临界传动轴干摩擦阻尼器的基本工作机理和参数影响。提出了充分考虑非线性摩擦冲击和侧干摩擦效应的干摩擦阻尼器数学模型,并将其与传动轴有限元模型相结合,研究了传动轴与阻尼器之间的非线性相互作用。通过系统的数值模拟表明,典型的干摩擦阻尼器跨临界响应可划分为4个子区域,干摩擦阻尼器仅在区域II和III内分别通过硬停止和侧干摩擦效应起作用。此外,还详细讨论了非线性轴承力、跨临界加速度和阻尼器初始位置的影响。进一步研究了碰摩间隙、临界滑移力和周向摩擦系数3个关键阻尼参数对干摩擦阻尼器性能的影响,为干摩擦阻尼器的设计提供了指导。最后,设计、制造了干摩擦阻尼器样机,并在转子动力学试验台上进行了试验。首次通过实验对理论分析和数值模拟结果进行了定量验证。
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来源期刊
International Journal of Mechanics and Materials in Design
International Journal of Mechanics and Materials in Design ENGINEERING, MECHANICAL-MATERIALS SCIENCE, MULTIDISCIPLINARY
CiteScore
6.00
自引率
5.40%
发文量
41
审稿时长
>12 weeks
期刊介绍: It is the objective of this journal to provide an effective medium for the dissemination of recent advances and original works in mechanics and materials'' engineering and their impact on the design process in an integrated, highly focused and coherent format. The goal is to enable mechanical, aeronautical, civil, automotive, biomedical, chemical and nuclear engineers, researchers and scientists to keep abreast of recent developments and exchange ideas on a number of topics relating to the use of mechanics and materials in design. Analytical synopsis of contents: The following non-exhaustive list is considered to be within the scope of the International Journal of Mechanics and Materials in Design: Intelligent Design: Nano-engineering and Nano-science in Design; Smart Materials and Adaptive Structures in Design; Mechanism(s) Design; Design against Failure; Design for Manufacturing; Design of Ultralight Structures; Design for a Clean Environment; Impact and Crashworthiness; Microelectronic Packaging Systems. Advanced Materials in Design: Newly Engineered Materials; Smart Materials and Adaptive Structures; Micromechanical Modelling of Composites; Damage Characterisation of Advanced/Traditional Materials; Alternative Use of Traditional Materials in Design; Functionally Graded Materials; Failure Analysis: Fatigue and Fracture; Multiscale Modelling Concepts and Methodology; Interfaces, interfacial properties and characterisation. Design Analysis and Optimisation: Shape and Topology Optimisation; Structural Optimisation; Optimisation Algorithms in Design; Nonlinear Mechanics in Design; Novel Numerical Tools in Design; Geometric Modelling and CAD Tools in Design; FEM, BEM and Hybrid Methods; Integrated Computer Aided Design; Computational Failure Analysis; Coupled Thermo-Electro-Mechanical Designs.
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