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Identification method for design parameters of single-action tapered spool restrictors 单作用锥形阀芯限位器设计参数的确定方法
IF 3.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2024-07-01 DOI: 10.1007/s10999-024-09718-4
Yuan Kang, Sheng-Yen Hu, Huang-Wen Chen, Kai-Man Au, Chao-Ping Huang, Hsin Ming Fu

The performances of a hydrostatic bearing using the tapered-spool restrictors with appropriate design parameters is superior to other types of pressure compensation, that is the largest stiffness obtained under the lowest power consumption of supplying lubricant. However, the determination of design parameters is difficult, moreover, the simplification of the calculation formula will cause errors. Therefore, this study presents a method for identifying actual design parameters of the single‐action tapered-spool restrictor for actant values. Also, the influences of design parameters on the relationships between flow rate and pressure drop of this type restrictors are studied by both theoretical and experimental analyses. There are three design parameters that affect the characteristics of the tapered-spool restrictor, namely restriction parameter, compliance parameter, and restriction length ratio. Since both compliance parameter and restriction length ratio are functions of supply pressure, design parameters of a restrictor are determined simultaneously by solving a set of identification equations individually for the nominal value of each supply pressure. These identification equations are obtained by minimizing the sum of squared errors between the actual flow rate measured from experimental data and the flow rate calculated from the identification equations. Additionally, the advantages of the tapered-spool restrictors compared with other pressure compensation methods as well as the difficulties and errors in calculating design parameters are further elaborated in this study. Therefore, in order to design the appropriate parameters to match the hydrostatic bearing, the design parameters need to be identified when designing and calibrating such restrictors.

在设计参数适当的情况下,使用锥形阀芯限制器的静压轴承的性能优于其他类型的压力补偿,即在供应润滑剂的最低功率消耗下获得最大刚度。然而,设计参数的确定比较困难,而且计算公式的简化会造成误差。因此,本研究提出了一种确定单作用带状阀芯限制器实际设计参数的方法。同时,通过理论和实验分析,研究了设计参数对该类型节流阀流量和压降关系的影响。有三个设计参数会影响锥形水槽节流阀的特性,即限制参数、顺应参数和限制长度比。由于顺应性参数和限制长度比都是供水压力的函数,因此限制器的设计参数是通过求解一组识别方程同时确定的,这些方程分别求解每个供水压力的标称值。这些识别方程是通过最小化实验数据测得的实际流量与识别方程计算出的流量之间的平方误差之和而得到的。此外,与其他压力补偿方法相比,本研究还进一步阐述了锥形水槽节流阀的优势,以及计算设计参数的困难和误差。因此,为了设计出与静压轴承相匹配的适当参数,在设计和校准此类节流阀时需要确定设计参数。
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引用次数: 0
Explicit determination for exact solutions of elastic rectangular beams 弹性矩形梁精确解的显式确定
IF 3.7 3区 材料科学 Q1 Engineering Pub Date : 2024-06-05 DOI: 10.1007/s10999-024-09714-8
Changwei Tang, Guansuo Dui, Yuyao Fu
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引用次数: 0
Tolerance design of revolute clearance joints for aero-engine planar maneuvering mechanism by uncertain dynamic performance evaluation 通过不确定的动态性能评估进行航空发动机平面操纵机构旋转齿隙接头的公差设计
IF 3.7 3区 材料科学 Q1 Engineering Pub Date : 2024-05-19 DOI: 10.1007/s10999-024-09717-5
Sheng Liu, Bin Gu, Haidong Yu, Chenxuan Hu

The planar maneuvering mechanism’s motion accuracy and dynamic performance are critical for aero-engine power adjustment and vibration reduction. The uncertain clearance tolerances in the revolute joints lead to uncertainty in the joint contact characteristics and the mechanism’s dynamic performance. The combination of multiple joints’ clearance tolerances can be rationally designed and selected to balance the economy of joint manufacturing and the reliability of mechanism performance. In this paper, the uncertainty relationship between clearance tolerances of the joints and mechanism characteristics is investigated by using fuzzy sets and fuzzy algorithms. A new conformal contact model is established to accurately evaluate the contact forces of the revolute joint containing small clearance, which is demonstrated to have better performance when the joint clearance is small by comparing with two traditional models. The mechanism’s dynamic model is constructed, which introduces the contact forces and dissipation effect of multiple joints. Then, the fuzzy distribution and the fuzzy decomposition theory are applied to represent and grade clearance tolerance, respectively. The uncertain static contact characteristic of the joint is studied at different clearance tolerances by using the fuzzy transformation method, and the corresponding clearance tolerances can be designed and selected according to the specific required elastic contact force. Meanwhile, the uncertainty mapping relationship between the clearance tolerance of multiple joints and mechanism dynamic performance is also established, and the combination of multiple joints’ clearance tolerances can be rationally selected based on the evaluation results of uncertain dynamic performance. The proposed method provides a significant reference to realize the specified mechanism’s performance requirement by designing the joint clearance tolerance.

平面操纵机构的运动精度和动态性能对于航空发动机的动力调整和减振至关重要。不确定的旋转接头间隙公差会导致接头接触特性和机构动态性能的不确定性。合理设计和选择多个关节的间隙公差组合,可以平衡关节制造的经济性和机构性能的可靠性。本文利用模糊集和模糊算法研究了关节间隙公差与机构特性之间的不确定性关系。建立了一种新的保角接触模型来精确评估含有小间隙的外齿圈关节的接触力,通过与两种传统模型的比较,证明了该模型在关节间隙较小时具有更好的性能。构建了机构的动态模型,引入了多关节的接触力和耗散效应。然后,应用模糊分布和模糊分解理论分别对间隙公差进行表示和分级。利用模糊变换方法研究了不同间隙公差下关节的不确定静态接触特性,并可根据具体要求的弹性接触力设计和选择相应的间隙公差。同时,建立了多关节间隙公差与机构动态性能之间的不确定性映射关系,可根据不确定性动态性能的评价结果合理选择多关节间隙公差的组合。所提出的方法为通过设计关节间隙公差实现指定机构的性能要求提供了重要参考。
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引用次数: 0
Adaptive quadtree edge-based smoothed finite element method for limit state analysis of structures 用于结构极限状态分析的基于边缘的自适应四叉树平滑有限元法
IF 3.7 3区 材料科学 Q1 Engineering Pub Date : 2024-05-13 DOI: 10.1007/s10999-024-09716-6
Phuc L. H. Ho, Changkye Lee

This study presents an efficient numerical approach for pseudo-lower bound limit analysis of structures. The total stress field is decomposed into two components: an elastic component associated with the safety factor and a self-equilibrating residual component. Subsequently, equilibrium conditions within the optimization problem are satisfied in a weak manner. The application of the adaptive quadtree edge-based smoothed finite element method (ES-FEM), combined with the transformation into the second-order cone programming (SOCP) form, ensures the resulting optimization problem remains minimal in size. Moreover, employing a yield stress-based adaptive strategy in the proposed procedure either accurately provides limit loads with low computational effort or effectively predicts the collapse mechanism through the concentration of elements after mesh refinement progress. The investigation of a series of numerical tests confirms the effectiveness and reliability of the proposed method.

本研究提出了一种对结构进行伪下限极限分析的高效数值方法。总应力场被分解为两个部分:与安全系数相关的弹性部分和自平衡残余部分。随后,以弱方式满足优化问题中的平衡条件。应用基于边缘的自适应四叉树平滑有限元法(ES-FEM),并将其转换为二阶锥编程(SOCP)形式,可确保优化问题的最小规模。此外,在所提出的程序中采用基于屈服应力的自适应策略,既能以较低的计算量准确提供极限载荷,又能通过网格细化后元素的集中有效预测坍塌机制。一系列数值测试的研究证实了所提方法的有效性和可靠性。
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引用次数: 0
Peridynamics simulation of failure behavior of engineering cementitious composites (ECC) under impact loading 工程水泥基复合材料(ECC)在冲击载荷下的破坏行为的周动力学模拟
IF 3.7 3区 材料科学 Q1 Engineering Pub Date : 2024-04-12 DOI: 10.1007/s10999-024-09712-w
Zhanqi Cheng, Xing Ren, Jiyu Tang, Xiangxi Jia, Chengcong Gao

Engineering cementitious composites (ECC) are widely used in concrete structures for resisting impact loads. This paper establishes a peridynamics (PD)-based model for impact crack propagation in ECC, incorporating a failure criterion considering the strain rate effect, to investigate the damage behavior of ECC under impact loading. Firstly, an improved prototype microelastic brittle material (PMB) model considering the strain softening stage is used to model the cementitious matrix of ECC, and the fibers are modeled as one-dimensional rod to establish a PD fully-discrete model of ECC. At the same time, an interface exponential friction attenuation model is introduced. Then, the effectiveness of the model and the PD impact contact algorithm incorporating the strain rate effect was validated through simulations of the four-point bending test on ECC rectangular plates and the drop hammer impact test on plain concrete beams. Finally, the effects of pre-cracks-to-span distance, fiber content, fiber aspect ratio, different strain rate, and impact velocity on the crack propagation and structural deflection of ECC beams under impact loading are investigated.

工程水泥基复合材料(ECC)被广泛应用于混凝土结构中以抵抗冲击荷载。本文建立了基于周动力学(PD)的工程水泥基复合材料冲击裂纹扩展模型,并结合考虑应变速率效应的失效准则,研究工程水泥基复合材料在冲击荷载作用下的破坏行为。首先,使用考虑应变软化阶段的改进型微弹性脆性材料(PMB)模型对 ECC 的水泥基体进行建模,并将纤维建模为一维杆,从而建立了 ECC 的 PD 全离散模型。同时,引入了界面指数摩擦衰减模型。然后,通过模拟 ECC 矩形板的四点弯曲试验和素混凝土梁的落锤冲击试验,验证了模型和包含应变率效应的 PD 冲击接触算法的有效性。最后,研究了预裂缝跨距、纤维含量、纤维长宽比、不同应变率和冲击速度对冲击荷载下 ECC 梁的裂缝扩展和结构挠度的影响。
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引用次数: 0
Material extrusion additive manufacturing of novel lightweight collinear stayed polymer lattices 新型轻质平行滞留聚合物晶格的材料挤出增材制造
IF 3.7 3区 材料科学 Q1 Engineering Pub Date : 2024-03-30 DOI: 10.1007/s10999-024-09709-5
Yating Ou, A. Köllner, A. Dönitz, T. Richter, C. Völlmecke
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引用次数: 0
FEM-supported machine learning for residual stress and cutting force analysis in micro end milling of aluminum alloys 用于铝合金微端铣削过程中残余应力和切削力分析的有限元支持机器学习
IF 3.7 3区 材料科学 Q1 Engineering Pub Date : 2024-03-30 DOI: 10.1007/s10999-024-09713-9
M. K. Sharma, H. Alkhazaleh, Shavan K. Askar, Noor Hanoon Haroon, Saman M. Almufti, Mohammad Rustom Al Nasar
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引用次数: 0
Data-driven analysis of spinodoid topologies: anisotropy, inverse design, and elasticity tensor distribution 以数据为导向的刺状拓扑分析:各向异性、反向设计和弹性张量分布
IF 3.7 3区 材料科学 Q1 Engineering Pub Date : 2024-03-15 DOI: 10.1007/s10999-024-09711-x
Farshid Golnary, Mohsen Asghari

Spinodoid topologies are bicontinuous porous microstructures inspired by the natural spinodal decomposition process. They offer a vast design space and are capable of representing anisotropic topologies, which makes them suitable for use in biomedical applications. This work focuses on some fundamental aspects in spinodoid microstructures. As the first, the extent of anisotropy is computed by a universal index and its correlation with spinodoid design parameters, including relative density and the three cone angles, is investigated. In order to do this, the k-means clustering method is utilized to group the topologies based on their level of anisotropy. Within each cluster, the relationship between the statistical features of the design parameters and the extent of anisotropy is analyzed in detail. As one of the findings, it is revealed that topologies created by larger cone angles will lie in low anisotropy category. Although the sensitivity analysis indicates that all the cone angles are equally important in determining the elasticity tensor elements, our findings demonstrate that there are some discrepancies in the probability density function of cone angles in topologies with high anisotropy. In addition, the results show that lower relative densities tend to lead to higher anisotropy in the structures regardless of cone angle values. In the second stage of this work, a data-driven framework for inverse design is proposed. This approach involves generating high-quality samples and utilizing an efficient data-driven framework capable of handling unequal queries. It can identify multiple spinodoid candidates for a desired elasticity tensor, rather than just one. This approach has great advantages, especially in manufacturing, where different topologies may have varying manufacturing costs. This provides designers with more choices to select from. In the final stage, we estimated the statistical distribution of the elasticity tensor components for the generated spinodoid topologies. By measuring the Mahalanobis distance between a query and the estimated distribution, one can determine whether the query belongs to the property space of spinodoid topologies or not. This approach allows for assessing the similarity or dissimilarity of a query to the distribution of the generated spinodoid topologies.

旋转体拓扑结构是一种双连续多孔微结构,其灵感来自于自然旋转体分解过程。它们提供了广阔的设计空间,能够表现各向异性的拓扑结构,因此适用于生物医学应用。这项工作的重点是旋转体微结构的一些基本方面。首先,通过一个通用指数计算各向异性的程度,并研究其与尖晶石设计参数(包括相对密度和三个锥角)的相关性。为此,利用 K 均值聚类法根据各向异性程度对拓扑结构进行分组。在每个聚类中,详细分析了设计参数的统计特征与各向异性程度之间的关系。其中一项研究结果表明,锥角较大的拓扑结构属于低各向异性类别。尽管灵敏度分析表明,所有锥角在确定弹性张量元素方面同等重要,但我们的研究结果表明,在高各向异性拓扑中,锥角的概率密度函数存在一些差异。此外,结果表明,无论锥角值如何,相对密度越低,结构的各向异性越大。在这项工作的第二阶段,提出了一个数据驱动的逆向设计框架。这种方法涉及生成高质量样本,并利用能够处理不平等查询的高效数据驱动框架。它可以为所需的弹性张量识别多个旋进样条候选,而不仅仅是一个。这种方法具有很大的优势,尤其是在制造领域,不同的拓扑结构可能会产生不同的制造成本。这为设计者提供了更多选择。在最后阶段,我们估算了所生成的旋片拓扑结构的弹性张量成分的统计分布。通过测量查询与估计分布之间的马哈拉诺比斯距离,我们可以确定查询是否属于椎体拓扑的属性空间。通过这种方法,可以评估查询与生成的刺状拓扑分布之间的相似性或不相似性。
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引用次数: 0
Inversion performance and multi-objective optimization of multi-component conical energy absorber with a spherical cap 带球形帽的多成分锥形吸能器的反转性能和多目标优化
IF 3.7 3区 材料科学 Q1 Engineering Pub Date : 2024-03-13 DOI: 10.1007/s10999-023-09694-1
Sajad Azarakhsh, Mohammad Javad Rezvani, Adel Maghsoudpour, Ali Jahan

This paper presents the quasi-static free inversion behavior of a new conical tube absorber. The absorber is composed of a multi-component conical tube with a spherical end cap and varying lengths and diameters. When this structure undergoes an axial load, each tube component freely inverts inside the next component like a telescope. Finite element (FE) models were made using ABAQUS explicit code to simulate the deformation and energy absorption of multi-component conical tubes. To verify the accuracy of the FE models, they were validated with experimental tests. As a general framework for a design optimization study, structural parameters such as wall thickness, cap radius, and edge length of the absorber affect the initial peak load and specific energy absorption. To achieve the optimal design for the multi-component conical tube, mathematical models were developed using the response surface method, and the multi-objective optimization procedure was applied to find the optimal values for the design variables. The results of the multi-objective optimization demonstrated improvements in both objective functions compared to existing designs. Specifically, by increasing the cap radius and decreasing the edge length, the initial peak load was reduced, while increasing the wall thickness the specific energy absorption was enhanced.

本文介绍了一种新型锥形管吸收器的准静态自由反转行为。该吸收器由带有球形端盖、长度和直径各异的多组分锥形管组成。当该结构承受轴向载荷时,每个管部件都会像望远镜一样在下一个部件内部自由倒转。我们使用 ABAQUS 显式代码制作了有限元(FE)模型,以模拟多组件锥形管的变形和能量吸收。为了验证有限元模型的准确性,还通过实验测试对其进行了验证。作为设计优化研究的一般框架,吸收器的壁厚、盖半径和边长等结构参数会影响初始峰值载荷和比能量吸收。为实现多组件锥形管的优化设计,使用响应面法建立了数学模型,并应用多目标优化程序找到了设计变量的最佳值。多目标优化的结果表明,与现有设计相比,两个目标函数都有所改进。具体来说,通过增大盖帽半径和减小边缘长度,降低了初始峰值载荷,而增大壁厚则增强了比能量吸收。
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引用次数: 0
Optimization of vibration analysis for functionally graded graphene platelets (FGGP) reinforced twisted cantilever thin shallow shell blades subjected to axial loading 对承受轴向载荷的功能分级石墨烯平板(FGGP)增强扭曲悬臂薄浅壳叶片的振动分析进行优化
IF 3.7 3区 材料科学 Q1 Engineering Pub Date : 2024-03-09 DOI: 10.1007/s10999-023-09706-0

Abstract

Vibration characteristics for rotating thin shallow shell blades reinforced with functionally graded graphene platelets (FGGP) under the axial force are conducted. The blade is modeled as four twisted cantilever thin shallow shells, each with a unique shape cylindrical shallow shell panel with a straight or curved boundary as the cantilever side, spherical shallow shell panel and hyperbolic parabolic shallow shell panel. The Halpin–Tsai model, the first-order shear deformation theory and the Rayleigh–Ritz method are used to calculate the frequencies and mode shapes of the blade. The results are validated by comparing them with previous literature and ANSYS. An analysis is conducted on a range of parameters, encompassing graphene properties, rotational velocity, torsional angle, curvature radius, aspect ratio and axial forces, in order to assess their influence on the vibrational properties of the blade. The vibration behaviors of a rotating cylindrical shallow shell panel with a straight cantilever edge are found to be distinctive. The findings indicate that the blade’s stiffness is significantly higher when reinforced with FGGP-X compared to FGGP-U distribution, with FGGP-O distribution exhibiting the lowest stiffness. Furthermore, the study implies that a total layer count exceeding ten has a negligible impact on the degree of graphene distribution. Finally, the study concludes that the curvature and graphene distribution pattern significantly influence the vibration characteristics of the blade.

摘要 研究了用功能分级石墨烯平板(FGGP)增强的旋转薄浅壳叶片在轴向力作用下的振动特性。叶片被建模为四个扭曲的悬臂薄浅壳,每个浅壳都有一个独特形状的圆柱形浅壳面板,悬臂侧的边界为直线或曲线;球形浅壳面板和双曲抛物线形浅壳面板。采用 Halpin-Tsai 模型、一阶剪切变形理论和 Rayleigh-Ritz 方法计算叶片的频率和模态振型。通过与以前的文献和 ANSYS 进行比较,验证了计算结果。对一系列参数进行了分析,包括石墨烯特性、旋转速度、扭转角、曲率半径、长宽比和轴向力,以评估它们对叶片振动特性的影响。研究发现,带有直悬臂边缘的旋转圆柱形浅壳面板的振动行为与众不同。研究结果表明,与 FGGP-U 分布相比,使用 FGGP-X 分布加固的叶片刚度明显更高,而 FGGP-O 分布的刚度最低。此外,研究还表明,总层数超过 10 层对石墨烯分布程度的影响微乎其微。最后,研究得出结论,曲率和石墨烯分布模式对叶片的振动特性有重大影响。
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引用次数: 0
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International Journal of Mechanics and Materials in Design
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