{"title":"Optimization of process parameters of ultrasonic metal welding for multi layers foil of AL8011 material","authors":"Shah Samir, K. Dave, V. Badheka, D. Patel","doi":"10.1080/09507116.2023.2192373","DOIUrl":null,"url":null,"abstract":"Abstract When working with thin layers of comparable and/or different metals, resistance welding and conventional welding each have their own set of limits that they must overcome. When the input parameters include a high-frequency vibration, proper weld duration and pressure, ultrasonic metal welding performs at its highest level of efficiency. Ultrasonic welding uses a lot of power, force and energy, and if the right input parameters aren’t chosen, the quality of the weld and its durability suffer. This study takes into account the relationships between the input process parameters of welding pressure, welding time and vibration amplitude and the output responses of power, force and energy in ultrasonic metal welding (UMW). For multilayer AL-8011 foils, the author utilized UMW has experimented with central composite design by design professionals. The response surface approach, often known as RSM, has been used to improve the process parameters to get the best possible welding connections.","PeriodicalId":23605,"journal":{"name":"Welding International","volume":null,"pages":null},"PeriodicalIF":0.0000,"publicationDate":"2023-03-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"2","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Welding International","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1080/09507116.2023.2192373","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"Materials Science","Score":null,"Total":0}
引用次数: 2
Abstract
Abstract When working with thin layers of comparable and/or different metals, resistance welding and conventional welding each have their own set of limits that they must overcome. When the input parameters include a high-frequency vibration, proper weld duration and pressure, ultrasonic metal welding performs at its highest level of efficiency. Ultrasonic welding uses a lot of power, force and energy, and if the right input parameters aren’t chosen, the quality of the weld and its durability suffer. This study takes into account the relationships between the input process parameters of welding pressure, welding time and vibration amplitude and the output responses of power, force and energy in ultrasonic metal welding (UMW). For multilayer AL-8011 foils, the author utilized UMW has experimented with central composite design by design professionals. The response surface approach, often known as RSM, has been used to improve the process parameters to get the best possible welding connections.
期刊介绍：
Welding International provides comprehensive English translations of complete articles, selected from major international welding journals, including: Journal of Japan Welding Society - Japan Journal of Light Metal Welding and Construction - Japan Przeglad Spawalnictwa - Poland Quarterly Journal of Japan Welding Society - Japan Revista de Metalurgia - Spain Rivista Italiana della Saldatura - Italy Soldagem & Inspeção - Brazil Svarochnoe Proizvodstvo - Russia Welding International is a well-established and widely respected journal and the translators are carefully chosen with each issue containing a balanced selection of between 15 and 20 articles. The articles cover research techniques, equipment and process developments, applications and material and are not available elsewhere in English. This journal provides a valuable and unique service for those needing to keep up-to-date on the latest developments in welding technology in non-English speaking countries.
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