Experimental setup for in-process measurements and analysis of wear-dependent surface topographies

IF 2.4 3区 工程技术 Q3 ENGINEERING, MANUFACTURING Journal of Manufacturing Science and Engineering-transactions of The Asme Pub Date : 2023-08-08 DOI:10.1115/1.4063133
Nils Potthoff, J. Liss, P. Wiederkehr
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Abstract

High-strength and corrosion-resistant materials, such as the nickel-based superalloy Inconel 718, are widely used in the energy and aerospace industries. However, machining these materials results in high process forces and significant tool wear. This tool wear has a negative effect on the resulting surface topography. Nevertheless, the accuracy requirements for functional surfaces are extreme high. Simulation systems can be used to design these processes. However, time-consuming and cost-intensive experiments often have to be conducted to develop and parameterize the required models. To overcome this problem, an analogy test setup for in-process measurements of wear-dependent properties was developed, which allows a multi-level evaluation of the process. By combining different measurement techniques, wear-dependent process characteristics can be determined and analyzed and, thus significantly reducing the measurement effort typically required.
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磨损相关表面形貌的过程测量和分析实验装置
高强度和耐腐蚀材料,如镍基高温合金Inconel 718,广泛应用于能源和航空航天行业。然而,加工这些材料会导致高加工力和显著的工具磨损。这种刀具磨损对产生的表面形貌有负面影响。然而,功能表面的精度要求极高。仿真系统可用于设计这些过程。然而,为了开发所需的模型并将其参数化,通常必须进行耗时且成本密集的实验。为了克服这个问题,开发了一种用于磨损相关性能的过程中测量的模拟测试装置,该装置允许对过程进行多层次评估。通过结合不同的测量技术,可以确定和分析与磨损相关的工艺特性,从而显著减少通常需要的测量工作量。
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来源期刊
CiteScore
6.80
自引率
20.00%
发文量
126
审稿时长
12 months
期刊介绍: Areas of interest including, but not limited to: Additive manufacturing; Advanced materials and processing; Assembly; Biomedical manufacturing; Bulk deformation processes (e.g., extrusion, forging, wire drawing, etc.); CAD/CAM/CAE; Computer-integrated manufacturing; Control and automation; Cyber-physical systems in manufacturing; Data science-enhanced manufacturing; Design for manufacturing; Electrical and electrochemical machining; Grinding and abrasive processes; Injection molding and other polymer fabrication processes; Inspection and quality control; Laser processes; Machine tool dynamics; Machining processes; Materials handling; Metrology; Micro- and nano-machining and processing; Modeling and simulation; Nontraditional manufacturing processes; Plant engineering and maintenance; Powder processing; Precision and ultra-precision machining; Process engineering; Process planning; Production systems optimization; Rapid prototyping and solid freeform fabrication; Robotics and flexible tooling; Sensing, monitoring, and diagnostics; Sheet and tube metal forming; Sustainable manufacturing; Tribology in manufacturing; Welding and joining
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