Feasibility study for the manufacturing of hybrid pinion shafts with the cross-wedge rolling process

IF 2.6 3区材料科学 Q2 ENGINEERING, MANUFACTURING International Journal of Material Forming Pub Date : 2023-07-07 DOI:10.1007/s12289-023-01761-4

Paulina Merkel, Laura Budde, Jan Grajczak, Christian Nowroth, Vannila Prasanthan, Mareile Kriwall, Marius Lammers, Sarah Nothdurft, Jörg Hermsdorf, Jens Twiefel, Ludger Overmeyer, Stefan Kaierle, Jörg Wallaschek, Bernd Breidenstein, Bernd-Arno Behrens, Malte Stonis

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Abstract

The Collaborative Research Center 1153 is investigating an innovative process chain for the production of hybrid components. The hybrid workpieces are first joined and then formed by cross-wedge rolling. Pinion shafts were manufactured to investigate the behavior of the joining zone under increased complexity of the forming process. For this purpose, six types of workpieces produced by three types of joining processes were formed into pinion shafts. The reference process provides a shaft with a smooth bearing seat. It was found that the increased complexity did not present any challenges compared to the reference processes. A near-net shape geometry was achieved for the pinions made of steel.

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楔横轧工艺制造混合小齿轮轴的可行性研究

1153合作研究中心正在研究一种用于生产混合动力部件的创新工艺链。混合工件首先通过楔横轧成形。研究了小齿轮轴在复杂成形条件下连接区的行为。为此，将三种连接工艺生产的六种工件加工成小齿轮轴。参考工艺提供了具有光滑轴承座的轴。结果发现，与参考过程相比，增加的复杂性并没有带来任何挑战。对于钢制的小齿轮，实现了接近净的几何形状。

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来源期刊

International Journal of Material Forming ENGINEERING, MANUFACTURING-MATERIALS SCIENCE, MULTIDISCIPLINARY

CiteScore

5.10

自引率

4.20%

发文量

审稿时长

>12 weeks

期刊介绍： The Journal publishes and disseminates original research in the field of material forming. The research should constitute major achievements in the understanding, modeling or simulation of material forming processes. In this respect ‘forming’ implies a deliberate deformation of material. The journal establishes a platform of communication between engineers and scientists, covering all forming processes, including sheet forming, bulk forming, powder forming, forming in near-melt conditions (injection moulding, thixoforming, film blowing etc.), micro-forming, hydro-forming, thermo-forming, incremental forming etc. Other manufacturing technologies like machining and cutting can be included if the focus of the work is on plastic deformations. All materials (metals, ceramics, polymers, composites, glass, wood, fibre reinforced materials, materials in food processing, biomaterials, nano-materials, shape memory alloys etc.) and approaches (micro-macro modelling, thermo-mechanical modelling, numerical simulation including new and advanced numerical strategies, experimental analysis, inverse analysis, model identification, optimization, design and control of forming tools and machines, wear and friction, mechanical behavior and formability of materials etc.) are concerned.