Experimental Analysis of Surface Roughness in the Cutting Process of Sugar Palm Fiber Reinforced Unsaturated Polyester Composites with Laser Beam and Abrasive Water Jet Cutting Technologies

Fathi Masoud, S. M. Sapuan, Mohd Khairol Anuar Mohd Ariffin, Y. Nukman, E. Bayraktar
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Abstract

This research aims to investigate the effects of the input parameters on the surface roughness as output parameters of CO2 laser and abrasive water jet (AWJ) machining technologies utilized in cutting sugar palm fiber reinforced unsaturated polyester (SPF-UPE) composite of three specimen thicknesses. The objective of this study is to collect data involve the optimal parameters of these technologies regarding the surface roughness response. The motive was to avoid defects arising use in the conventional cutting techniques. In the AWJ technique, stand-offdistance, traverse speed, and water pressure were chosen as variable input parameters to optimize the surface roughness, whereas laser power, traverse speed, and gas pressure were the variable input parameters in the CO2 laser cutting technique. Taguchi’s approach was used to estimate the input parameter’s levels that produce the best surface roughness. Analysis of variation (ANOVA) was used to determine the contribution of every single input processing parameter to the effect on the surface roughness response. Good surface roughness responses could be attained by applying the optimum input parameters determined in this study. The experimental results of the current research provide practical data for the cutting of SPF-UPE composites with CO2 laser and AWJ machining techniques, and the findings can be used as a good starting point for the testing of other similar composites under the same cutting conditions
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激光与磨料水射流切割糖棕榈纤维增强不饱和聚酯复合材料表面粗糙度的实验分析
研究了CO2激光和磨料水射流(AWJ)加工技术的输出参数对糖棕榈纤维增强不饱和聚酯(SPF-UPE)复合材料表面粗糙度的影响。本研究的目的是收集有关表面粗糙度响应的这些技术的最佳参数的数据。其动机是为了避免在使用传统切割技术时产生的缺陷。在AWJ技术中,选择距离、横移速度和水压作为优化表面粗糙度的可变输入参数,而在CO2激光切割技术中,选择激光功率、横移速度和气体压力作为优化表面粗糙度的可变输入参数。田口的方法被用来估计产生最佳表面粗糙度的输入参数水平。采用变异分析(ANOVA)来确定每个单一输入加工参数对表面粗糙度响应的影响。通过应用本研究确定的最佳输入参数,可以获得良好的表面粗糙度响应。本研究的实验结果为利用CO2激光和AWJ加工技术切割SPF-UPE复合材料提供了实用数据,研究结果可作为在相同切割条件下测试其他类似复合材料的良好起点
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来源期刊
Applied Science and Engineering Progress
Applied Science and Engineering Progress Engineering-Engineering (all)
CiteScore
4.70
自引率
0.00%
发文量
56
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