A manifold channel liquid cooling system with low-cost and high temperature uniformity for lithium-ion battery pack thermal management

IF 5.1 3区 工程技术 Q2 ENERGY & FUELS Thermal Science and Engineering Progress Pub Date : 2023-06-01 DOI:10.1016/j.tsep.2023.101857
Huizhu Yang, Zehui Wang, Mingxuan Li, Fengsheng Ren, Yu Feng
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引用次数: 10

Abstract

A liquid-cooled battery thermal management systems (BTMS) has been widely employed as an effective approach for electronic vehicles to ensure battery safety. However, the common linear flow channel structure induces a serious non-uniform temperature distribution. In this study, the novel taper-type manifold channel heat sink with multi-channel passes is proposed to improve battery temperature uniformity and reduce power consumption of BTMSs. The maximum battery temperature and temperature difference, temperature maldistribution parameter and power consumption performance of eight different designs are analyzed and compared. Moreover, the effectiveness of delayed cooling strategy on the temperature uniformity based on liquid-cooled system were analyzed as well. The results show that adopting the taper-type manifold structure can improve the cooling performance of BTMSs, while increasing the number of channel passes improves the thermal performance at the cost of increased power consumption. The taper-type manifold structure with three channel passes has the best cooling performance, in which its power consumption is reduced by 86.3% compared to the base case within the battery temperature and temperature difference limits. Furthermore, delayed cooling scheme is not found to be a good strategy for BTM since it will accumulate a large temperature difference in a very short period when the coolant starts to turn on. These results are of great significance to the design of advanced liquid cooling BTMS.

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用于锂离子电池组热管理的低成本、高温均匀的多通道液体冷却系统
液冷电池热管理系统(BTMS)作为保证电动汽车电池安全的有效手段已得到广泛应用。然而,普通的线性流道结构导致了严重的温度不均匀分布。为了提高电池温度均匀性和降低电池功耗,本研究提出了一种具有多通道通道的新型锥形流道散热器。对8种不同设计方案的电池最大温度和温差、温度不均匀参数及功耗性能进行了分析比较。此外,还分析了延迟冷却策略对液冷系统温度均匀性的影响。结果表明,采用锥型流形结构可以提高btms的冷却性能,而增加通道数量可以提高热工性能,但代价是增加功耗。三通道锥形流形结构的冷却性能最好,在电池温度和温差限制下,其功耗比基准箱降低了86.3%。此外,延迟冷却方案并不是BTM的好策略,因为当冷却剂开始开启时,它会在很短的时间内积累很大的温差。这些结果对先进液冷BTMS的设计具有重要意义。
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来源期刊
Thermal Science and Engineering Progress
Thermal Science and Engineering Progress Chemical Engineering-Fluid Flow and Transfer Processes
CiteScore
7.20
自引率
10.40%
发文量
327
审稿时长
41 days
期刊介绍: Thermal Science and Engineering Progress (TSEP) publishes original, high-quality research articles that span activities ranging from fundamental scientific research and discussion of the more controversial thermodynamic theories, to developments in thermal engineering that are in many instances examples of the way scientists and engineers are addressing the challenges facing a growing population – smart cities and global warming – maximising thermodynamic efficiencies and minimising all heat losses. It is intended that these will be of current relevance and interest to industry, academia and other practitioners. It is evident that many specialised journals in thermal and, to some extent, in fluid disciplines tend to focus on topics that can be classified as fundamental in nature, or are ‘applied’ and near-market. Thermal Science and Engineering Progress will bridge the gap between these two areas, allowing authors to make an easy choice, should they or a journal editor feel that their papers are ‘out of scope’ when considering other journals. The range of topics covered by Thermal Science and Engineering Progress addresses the rapid rate of development being made in thermal transfer processes as they affect traditional fields, and important growth in the topical research areas of aerospace, thermal biological and medical systems, electronics and nano-technologies, renewable energy systems, food production (including agriculture), and the need to minimise man-made thermal impacts on climate change. Review articles on appropriate topics for TSEP are encouraged, although until TSEP is fully established, these will be limited in number. Before submitting such articles, please contact one of the Editors, or a member of the Editorial Advisory Board with an outline of your proposal and your expertise in the area of your review.
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