Malfunction of dental high speed turbine handpiece and cause analysis: a retrospective study for 7 years

L. Yin, Zhiyu Shao, Xiping Zhang
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Abstract

Objective To analyze the causes of malfunction of high speed turbine handpiece abbreviated as turbine handpiece and put forward preventive measure to guarantee the clinical work and increase service life so as to provide a basis for clinical cost estimation. Methods We retrospected the maintenance records of 85 turbine handpieces in the Fourth Outpatient Department of Peking University Hospital of Stomatology for 7 years, from February 2012 to January 2019 to build the malfunction classification system. The causes were divided into 6 categories based on fault source including the bearing problems (abnormal speed, abnormal voice, poor motivation and bur did not turn) , clip shaft problems (non-jammed bur, the bur could not be taken down and installed) , tightness problems (turbine handpiece leaked water) , fibre-optical problems (the light in the head of turbine handpiece did not work) , waterway problems (the head of turbine handpiece discontinuously sent out water, did not send out water, and the water could not reach the bur) and components loosing (the back cover ejected) . We counted the frequency of all categories of malfunction and analyzed the regularity and causes. Results Among 85 turbine handpieces, there were 142 malfunctions within 7 years. The most frequent problems were the bearing problems (48.59%, 69/142) followed by clip shaft problems (18.31%, 26/142) and tightness problems (16.20%, 23/142) . The bearings were changed for 9 times because of bearing problems showing that the bur did not turn, 2 times in the second, third and four year, 3 times in the fifth year; besides, the bearings could work after being maintained for 60 times. Within 7 years, the frequency of malfunction increased unsteadily and the biggest rise (50 times) was in the seven year. The bearing problems and clip shaft problems began to happen from initial application and the incidences of them were high. The waterway problems, components loosing and tightness problems happened or increased in the fourth and fifth year after application. Conclusions Normal or abnormal component abrasions of turbine handpiece are the root causes of all categories of malfunction. Malfunctions of most components occur from 3 to 5 years after application, and them are close to life time in the seventh year. If the turbine handpiece could not be used or maintained improperly, bearing and clip shaft malfunctions will occur in the early stage. The malfunction classifications of new turbine handpiece contribute to clear the fault source, follow-up maintenance and take the corresponding preventive measures. Key words: Dental instruments; High speed turbine handpiece; Malfunction; Maintain; Lumen instruments
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牙科高速涡轮机头故障及原因分析:7年回顾性研究
目的分析高速涡轮机头(以下简称涡轮机头)发生故障的原因,提出预防措施,保障临床工作,延长使用寿命,为临床成本估算提供依据。方法回顾性分析2012年2月至2019年1月北京大学口腔医院第四门诊部7年85台涡轮机头的维修记录,建立故障分类系统。原因被分为6类基于源包括轴承故障问题(速度异常,异常的声音,可怜的动机和钻不转),夹轴问题(non-jammed钻,钻不能拆卸和安装),紧张问题(涡轮机头泄露水),光纤问题(涡轮机头的光的头不工作),航道问题(涡轮机头的不连续地发出了水,并没有发出水,水无法到达外壳和部件松动(后盖弹出)。统计了各类故障发生的频率,分析了故障发生的规律和原因。结果85台风机机台7年内故障142台。最常见的问题是轴承问题(48.59%,69/142),其次是夹轴问题(18.31%,26/142)和密封性问题(16.20%,23/142)。由于轴承问题导致轴承不转动,更换了9次轴承,第2年,第三年和第4年更换了2次,第5年更换了3次;轴承经过60次保养后仍能正常工作。在7年内,故障频率不稳定地增加,最大的上升(50次)是在7年内。轴承问题和夹轴问题从使用初期就开始出现,且发生率高。在使用后的第4年和第5年出现或增加了水路问题、部件松动和松紧问题。结论涡轮机头部件正常或异常磨损是造成各类故障的根本原因。大部分部件在使用后3 ~ 5年出现故障,第七年接近寿命。如果涡轮机机头不能使用或维护不当,早期会出现轴承和夹轴故障。新型涡轮机头的故障分类有助于明确故障来源,进行后续维护,并采取相应的预防措施。关键词:口腔器械;高速涡轮机头;故障;维护;腔仪器
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