Failure analysis of dissimilar weld in heat exchanger

Carlos R. Corleto, Gaurav R. Argade
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引用次数: 24

Abstract

The failure analysis of a dissimilar weld in a heat exchanger has been conducted. Within hours of being placed in service, the circumferential weld joining the carbon steel shell to the duplex stainless steel tubesheet experienced partial cracking as H2S was being introduced into the exchanger. The cracking of the weld was determined to be associated with sulfide-stress corrosion cracking facilitated by high weld hardness levels and local dilution of chemistry in the weld.

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换热器异种焊缝失效分析
对换热器异种焊缝进行了失效分析。在投入使用的几个小时内,由于H2S被引入换热器,连接碳钢外壳和双相不锈钢管板的圆周焊缝出现了部分开裂。焊缝的开裂被确定为与高焊接硬度和焊缝中局部化学物质稀释导致的硫化物应力腐蚀开裂有关。
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