Study on laser de-weight and dynamic balance technology of rotating machines

Abstract

Abstract To solve the poor precision and low efficiency of manual grinding de-weight dynamic balance of turbopump rotor, the laser de-weight dynamic balance technology of rotating machines is adopted. Combined with the advantages of laser de-weight, such as, fast processing speed high machining precision and good machined surface quality, the smooth transition of the machined surface was realized by means of hierarchical machining. According to the characteristics of the turbopump rotor structure, the equivalent transformation model for laser de-weight turbopump rotor was built to convert the unbalance into laser processing parameters, which achieve the rapid and accurate de-weight of turbopump rotor. It focuses on solving the repeatedly loading and low accuracy of manual grinding dynamic balance. To verify the effectiveness of the proposed technique, laser de-weight experiments were carried out on two turbopump rotor test pieces. A dynamic balance test bench was set up to measure the rotor residual unbalance at 1800 r/min test speed, which is low dynamic balance. The results show that the machined surface transition was smooth, the residual unbalance was small and the machining efficiency was high. The effect of laser de-weight dynamic balance reached the expectation. It is an universal technology which is not limited to the dynamic balance of turbopump rotor, but also applicable to other rotating machinery..