{"title":"Feasibility assessment of injection molding online monitoring based on oil pressure/nozzle pressure/cavity pressure","authors":"Hao-Hsuan Tsou, Chung-Ching Huang, Zhi-Hao Wang, Tingting Zhao","doi":"10.1515/ipp-2022-4281","DOIUrl":null,"url":null,"abstract":"Abstract This study produced a box-like product through injection molding, and pressure sensors were installed at the nozzle in the injection molding machine and mold cavity. Injection molding experiments were conducted with various process parameters to understand the correlations between the pressure of the cavity, nozzle, and oil pump. A high correlation (R > 0.95) between oil pressure and nozzle pressure could be found in the study. The oil pressure in the injection molding machine could fully describe the pressure variation of the molten plastic at the nozzle. However, the correlation between nozzle pressure and cavity pressure was slightly reduced due to changes in injection speed, melting temperature, and packing time. Thus, a suitable molding window can improve the correlation between oil pressure, nozzle pressure, and cavity pressure. This study provides a correlation between the three pressures and a reference for the future selection of process variables, an essential pretreatment for online monitoring.","PeriodicalId":14410,"journal":{"name":"International Polymer Processing","volume":"38 1","pages":"375 - 386"},"PeriodicalIF":1.1000,"publicationDate":"2023-02-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"1","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Polymer Processing","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1515/ipp-2022-4281","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
引用次数: 1
Abstract
Abstract This study produced a box-like product through injection molding, and pressure sensors were installed at the nozzle in the injection molding machine and mold cavity. Injection molding experiments were conducted with various process parameters to understand the correlations between the pressure of the cavity, nozzle, and oil pump. A high correlation (R > 0.95) between oil pressure and nozzle pressure could be found in the study. The oil pressure in the injection molding machine could fully describe the pressure variation of the molten plastic at the nozzle. However, the correlation between nozzle pressure and cavity pressure was slightly reduced due to changes in injection speed, melting temperature, and packing time. Thus, a suitable molding window can improve the correlation between oil pressure, nozzle pressure, and cavity pressure. This study provides a correlation between the three pressures and a reference for the future selection of process variables, an essential pretreatment for online monitoring.
期刊介绍：
International Polymer Processing offers original research contributions, invited review papers and recent technological developments in processing thermoplastics, thermosets, elastomers and fibers as well as polymer reaction engineering. For more than 25 years International Polymer Processing, the journal of the Polymer Processing Society, provides strictly peer-reviewed, high-quality articles and rapid communications from the leading experts around the world.
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