Analysis of the Effect of Variations in Welding Current of the Combination of SMAW & FCAW Using Double V Groove on Tensile Strength, Impact and Microstructure in ASTM A36 Steel Weld Metal Area

Specta Pub Date : 2023-05-31 DOI:10.35718/specta.v7i1.704
R. Akbar, J. Awali, Flora Stasiyanur, M. P. D. Lubis
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Abstract

This research uses shielded metal arc welding (SMAW) welding method combined with flux core art welding (FCAW) welding method using ASTM A36 10 mm steel material and using double V seam. Then the electrode used in this study is for SMAW E7018 welding. , while for FCAW E71T1 welding. The current variations used are SMAW 60A, 75A, 90A and FCAW 190A, 205A, 220A. The purpose of this research is to determine the optimal current that produces the highest tensile and impact strength and differences in microstructure in the weld metal area. From the results of this study, the highest tensile and impact strengths were at 90A SMAW and 220A FCAW with a tensile strength of 526.96 N/mm and an impact strength of 1.2044 J/mm2. Then the microstructure formed is Grain Boundry Ferrite (GBF), Pearlite (P), Arcicular Ferrite (AF), Ferrite (F). Where the percentage of SMAW weld metal is 72.1% Ferrite and 27.9% Pearlite, while in FCAW weld metal it is 75.63% Ferrite and 24.37% Pearlite.
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双V型坡口SMAW & FCAW组合焊接电流变化对ASTM A36钢焊缝金属区抗拉强度、冲击及组织的影响分析
本研究采用了金属电弧焊(SMAW)焊接方法与药芯焊丝电弧焊(FCAW)焊接方法相结合的焊接方法,采用ASTM A36 10mm钢材,采用双V形焊缝。然后,本研究中使用的电极用于SMAW E7018焊接,而FCAW E71T1焊接。使用的电流变化为SMAW 60A、75A、90A和FCAW 190A、205A、220A。本研究的目的是确定在焊接金属区域产生最高拉伸和冲击强度以及微观结构差异的最佳电流。根据本研究的结果,最高的拉伸和冲击强度为90A SMAW和220A FCAW,拉伸强度为526.96N/mm,冲击强度为1.2044J/mm2。然后形成晶界铁氧体(GBF)、珠光体(P)、弧形铁氧体、铁氧体。SMAW焊缝金属的百分比为72.1%铁素体和27.9%珠光体,而FCAW焊缝金属的比例为75.63%铁素体,24.37%珠光体。
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