Study on the resource utilization of high fluorine-containing organic waste through fluidized incineration

Wenhan Li, Zengyi Ma, Jianhua Yan, Qianming Huang, Xingjian Wen, Zian Zhai, Bochen Huang, Shuang Wang, Yongqiang Chen
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Abstract

In this study, the method of fluidized incineration and water washing to recover hydrogen fluoride (HF) was proposed to dispose of high fluorine-containing organic waste. The resource utilization of the waste was investigated in a fluidized bed incinerator with a disposal capability of 10 t/d. The evolution characteristics of fluorine, operation conditions of the incineration system, absorption coefficient for HF by water washing, and HF corrosion during combustion were assessed. The results showed that HF and fluorocarbons were detected as the initial gaseous fluorides released during combustion. The release of HF could be divided into three stages, in which HF was generated from the volatilization of HF in the waste and the hydrolysis of fluorine in water-soluble salts (60–220 °C), oxidative decomposition of fluorinated organic components and residual carbon (220–800 °C), and hydrolysis of insoluble fluorinated inorganic minerals (800–1000 °C). Fluorocarbons could be destroyed through reactions with free radicals H, O, and OH or through single-molecule decomposition. Enhancing the temperature in the furnace and increasing the content of oxygen and hydrogen in the incineration materials were conducive to reducing the generation of fluorocarbons. By sampling and analyzing the bottom slag, bag filter ash and exhaust gas during the field test, the relevant pollutant discharge could meet the national emission standards. The waste heat utilization of high-temperature flue gas and the recovery of hydrofluoric acid and hydrochloric acid were realized. In the recovery of HF by water washing, the total absorption coefficients for 1# to 4# packed absorbers were 52.38 kg/(h m2), 39.96 kg/(h m2), 5.98 kg/(h m2) and 3.89 kg/(h m2), respectively. In the actual operation, alumina showed good corrosion resistance to high-temperature HF and could be used as bed materials or refractory materials. Low-temperature corrosion of HF occurred in the quenching heat exchanger, which was damaged after 6 months of continuous operation. High-temperature corrosion of HF occurred in the waste heat boiler. No significant corrosion was observed in the 24 months of operation.

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高含氟有机废物流化焚烧资源化利用研究
本研究提出了流态化焚烧-水洗回收氟化氢的方法来处理高含氟有机废物。在处理能力为10t /d的流化床焚烧炉上进行了垃圾资源化利用研究。评价了氟的演变特征、焚烧系统的运行条件、水洗对HF的吸收系数以及燃烧过程中HF的腐蚀。结果表明,在燃烧过程中,检测到HF和氟碳化合物为初始气态氟化物。HF的释放可分为三个阶段,其中HF是由废物中HF的挥发和水溶性盐中氟的水解(60-220℃)、含氟有机组分和残余碳的氧化分解(220-800℃)和不溶性含氟无机矿物的水解(800-1000℃)产生的。氟碳化合物可以通过与自由基H、O和OH的反应或通过单分子分解来破坏。提高炉内温度,增加焚烧物料中氧和氢的含量,有利于减少碳氟化合物的产生。通过对现场试验中底渣、袋式除尘器灰分、废气的采样分析,相关污染物排放均达到国家排放标准。实现了高温烟气余热利用和氢氟酸、盐酸的回收。水洗回收HF时,1# ~ 4#填料的总吸收系数分别为52.38 kg/(h m2)、39.96 kg/(h m2)、5.98 kg/(h m2)和3.89 kg/(h m2)。在实际操作中,氧化铝表现出良好的耐高温HF腐蚀性能,可作为床料或耐火材料。淬火换热器发生HF低温腐蚀,连续运行6个月后损坏。余热锅炉发生HF高温腐蚀。在24个月的操作中未观察到明显的腐蚀。
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