Heterogeneities induced by uniaxial compression and resulting errors in material behavior assessment

IF 2.6 3区 材料科学 Q2 ENGINEERING, MANUFACTURING International Journal of Material Forming Pub Date : 2023-09-08 DOI:10.1007/s12289-023-01782-z
Loïc Villié, Elodie Cabrol, Lucas Hof, Eric Feulvarch, Philippe Bocher
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Abstract

A numerical investigation on uniaxial compression tests is performed to highlight the heterogeneous nature of the deformation process. Resulting errors on the material behaviors are deduced from the obtained force versus displacement data with the assumption of homogeneous deformation. The numerical study considers a range of strain rates (from 0.01 to 0.5 \(s^{-1}\)), Coulomb friction coefficients (up to 0.3), and elasto-viscoplastic power law behaviors. The heterogeneous nature is characterized in terms of sample shape, strain, and strain rate heterogeneities. The results show that the final shape of the sample at a given macroscopic strain is influenced not only by the friction coefficient but also by the material properties. The levels of strain and strain rate heterogeneities in the samples can be significant in some conditions, leading to large errors when exploiting the force versus displacement data with the hypothesis of homogeneous strain. The estimations of the strain rate sensitivity parameters are not significantly affected by the strain heterogeneities, but the errors on the strain hardening parameters can be as large as 40 %. The apparent strain hardening parameter appears to be artificially strain rate sensitive. Being systematically lower than the material strain hardening parameter, when measured at lower strain rates, this underestimation will induce a systematic error in the determination of material properties and should be taken into consideration.

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单轴压缩引起的非均质性及其在材料性能评估中的误差
对单轴压缩试验进行了数值研究,以突出变形过程的非均质性。在均匀变形的假设下,根据得到的力与位移数据推导出材料性能上的误差。数值研究考虑了应变率范围(从0.01到0.5 \(s^{-1}\)),库仑摩擦系数(高达0.3)和弹粘塑性幂律行为。非均质性的特点是试样的形状、应变和应变速率的非均质性。结果表明,在一定的宏观应变下,试样的最终形状不仅受摩擦系数的影响,还受材料性能的影响。在某些条件下,样品中的应变和应变速率非均质性水平可能会很显著,导致在使用均匀应变假设时利用力与位移数据时产生很大的误差。应变非均质性对应变速率敏感性参数的估计影响不大,但应变硬化参数的误差可达40 %. The apparent strain hardening parameter appears to be artificially strain rate sensitive. Being systematically lower than the material strain hardening parameter, when measured at lower strain rates, this underestimation will induce a systematic error in the determination of material properties and should be taken into consideration.
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来源期刊
International Journal of Material Forming
International Journal of Material Forming ENGINEERING, MANUFACTURING-MATERIALS SCIENCE, MULTIDISCIPLINARY
CiteScore
5.10
自引率
4.20%
发文量
76
审稿时长
>12 weeks
期刊介绍: The Journal publishes and disseminates original research in the field of material forming. The research should constitute major achievements in the understanding, modeling or simulation of material forming processes. In this respect ‘forming’ implies a deliberate deformation of material. The journal establishes a platform of communication between engineers and scientists, covering all forming processes, including sheet forming, bulk forming, powder forming, forming in near-melt conditions (injection moulding, thixoforming, film blowing etc.), micro-forming, hydro-forming, thermo-forming, incremental forming etc. Other manufacturing technologies like machining and cutting can be included if the focus of the work is on plastic deformations. All materials (metals, ceramics, polymers, composites, glass, wood, fibre reinforced materials, materials in food processing, biomaterials, nano-materials, shape memory alloys etc.) and approaches (micro-macro modelling, thermo-mechanical modelling, numerical simulation including new and advanced numerical strategies, experimental analysis, inverse analysis, model identification, optimization, design and control of forming tools and machines, wear and friction, mechanical behavior and formability of materials etc.) are concerned.
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