Martin Lerchen, Jakob Hornung, Yu Zou, T. Hausotte
{"title":"Methods and procedure of referenced in situ control of lateral contour displacements in additive manufacturing","authors":"Martin Lerchen, Jakob Hornung, Yu Zou, T. Hausotte","doi":"10.5194/jsss-10-219-2021","DOIUrl":null,"url":null,"abstract":"Abstract. Additive manufacturing technologies are further developing from prototype to serial production. This trend requires rising challenges to the process-accompanying quality assurance. Optical in situ quality control approaches show great potential to generate accurate measurement data, which are essential for feedback control. If a reliable referencing concept for the layer-by-layer measured data is guaranteed, contour information can be used during the manufacturing to correct occurring geometrical deviations. Within this scientific study, two methods of optical, referenced in situ control of lateral displacements of additive manufactured contours are presented. In the first approach the 2-D contour of the melting pool is analysed in relation to a position-stable reference system implemented in the powder bed. The second approach uses the translucent contour of deeper layers covered with powder as a reference. Within the image evaluation several pre-processing steps like calibration, undistortion, rectification, illumination correction and low-pass filtering are essential for reliable and correct geometric measurements. The following adapted contour detection and position determination of the referenced melting pool contours are based on an extended edge detection algorithm according to Canny (1986). With the evaluation of further manufacturing layers of already lowered powder bed levels, it is possible to specify the influence of powder application on geometrical displacements separately. This is done by a comparison of the position of the detected powder-covered melting pool contours with the previously applied melted region. Consequently a better understanding of lateral contour displacements within the additive manufacturing process is the goal, which is important for a process-accompanying correction of geometrical deviations.","PeriodicalId":17167,"journal":{"name":"Journal of Sensors and Sensor Systems","volume":"1 1","pages":""},"PeriodicalIF":0.8000,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"2","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Sensors and Sensor Systems","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.5194/jsss-10-219-2021","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"INSTRUMENTS & INSTRUMENTATION","Score":null,"Total":0}
引用次数: 2
Abstract
Abstract. Additive manufacturing technologies are further developing from prototype to serial production. This trend requires rising challenges to the process-accompanying quality assurance. Optical in situ quality control approaches show great potential to generate accurate measurement data, which are essential for feedback control. If a reliable referencing concept for the layer-by-layer measured data is guaranteed, contour information can be used during the manufacturing to correct occurring geometrical deviations. Within this scientific study, two methods of optical, referenced in situ control of lateral displacements of additive manufactured contours are presented. In the first approach the 2-D contour of the melting pool is analysed in relation to a position-stable reference system implemented in the powder bed. The second approach uses the translucent contour of deeper layers covered with powder as a reference. Within the image evaluation several pre-processing steps like calibration, undistortion, rectification, illumination correction and low-pass filtering are essential for reliable and correct geometric measurements. The following adapted contour detection and position determination of the referenced melting pool contours are based on an extended edge detection algorithm according to Canny (1986). With the evaluation of further manufacturing layers of already lowered powder bed levels, it is possible to specify the influence of powder application on geometrical displacements separately. This is done by a comparison of the position of the detected powder-covered melting pool contours with the previously applied melted region. Consequently a better understanding of lateral contour displacements within the additive manufacturing process is the goal, which is important for a process-accompanying correction of geometrical deviations.
期刊介绍:
Journal of Sensors and Sensor Systems (JSSS) is an international open-access journal dedicated to science, application, and advancement of sensors and sensors as part of measurement systems. The emphasis is on sensor principles and phenomena, measuring systems, sensor technologies, and applications. The goal of JSSS is to provide a platform for scientists and professionals in academia – as well as for developers, engineers, and users – to discuss new developments and advancements in sensors and sensor systems.