Research and Application on Intensive Drilling Model of Large Platforms

Jian Zhao, J. He, Yong He, P. Sun, Yanbo Li, Hongliang Chen, Shengliang Zhang, Y. Guo
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By applying this model,we can increase the single well production,block recovery rate and reduce the production construction investments,the development and production costs in low permeability oilfield.\n \n \n \n This research based on the production capacity construction in the Jilin Oilfield.This drilling model is different from the traditional model which is inefficient and the investments are higher.Our main procedures included the drilling plan optimization,intensive drilling application,efficient drilling technology application and drilling production management optimization. From 2015 to 2017,we have applied this drilling model successfully in Jilin Oilfield.\n \n \n \n 1 Drilling Plan Optimization Technology\n The single well and small platforms are commonly used in the reservoir development of Jilin oilfield. Because of the low oil price,we changed our train of thought from traditional development mode to intensive drilling model of large platforms large platforms.It can reduce the land occupation area of well sites,reduce integrated management costs,and improve economical benefits of development effectively.By applying the lowest costs of investment principles,drilling engineering formed integrated drilling plan optimization technology which satisfied the requirements of geological deployment,fracturing and lifting,ground engineering,intensive drilling,economical development.It formed the platform size optimization technology that determined the most economical well number of the platforms.The oil field development investments contain 6 main parts,including drilling engineering,mud log engineering,logging engineering,oil recovery engineering,surface construction engineering and land occupation investments.With the increasing of the platform scale,the investments of drilling engineering increases,because the costs of drilling bits,drilling mud,casing,cement increase,which caused by the increasing of the well depth.The increasing of mud log engineering and logging engineering are not obviously which can be not considered.The investments of oil recovery engineering increases,because the costs of oil lifting,oil pumping machine,well perforation,water flooding increase,which caused by the increasing of the well depth.The investments of surface construction engineering and land occupation investments decrease because of the reduction of well sites pipe network and ground roads.In a word,the investments of drilling and oil recovery engineering increase and the investments of surface construction engineering and land occupation decrease with the increase of platform scale,which exists the optimum interval.By building different models that considering the well vertical depth,well spacing,single well production,platform size,the optimum interval in the main development blocks of Jilin oil field was found out,which is from 16 wells to 25 wells that depends on the reservoir characteristics and development requirements.In the application block,overall drilling plan was optimized from 174 wells on 23 platforms to 87 wells on 2 large platforms,Xinli No.1 and No.2 platform.The subsequent plans contained 8 platforms 116 wells in total which applied this technology.The biggest platforms had 48 wells.There were 4 rows and every row had 12 wells.It also formed the platform drilling plan integrated optimization technology.The wellhead arrangement in the first two platforms was the same as the offshore platforms,which the well site occupation area is the smallest and it is the most convenient to haul the rigs.But the distances of wellhead and row are bigger than the offshore platforms,which can simple drilling procedures.The wellhead distance was 5 meters,and the row distance was 60 meters,which satisfied two drilling rigs and two workover rigs can work at the same time,and the foundation boundary was 30 meters.By applying these technologies,the well site occupation area these two platforms reduced 48.9 thousand square meters in total.In the subsequent plans,the row distance was optimized to 7.5 meters by applying double-well pumping-unit.The well site occupation area were reduced effectively. The standard of platforms well site occupation area were reduced 44%.The area of 10-well-platform was controlled at 0.5 million square meters.\n 2 Intensive Drilling Application Technology\n The common single well and small platforms use one rig to drilling the wells.It has the disadvantages,such as long development cycle,low sharing efficiency of drilling material and oil production pipeline and electric circuit network,which increase production and operation costs and influence construction efficiency.The research formed intensive drilling model which based on the ideas that drilling rigs operated at the same well site,the material and equipment,oil production pipe network,electric circuit network and other resources were shared efficiently.Compared with the single well rig,two to four rigs can shorten the construction period of the platform observably and advance the oil field commissioning.Xinli No.1 and No.2 platform respectively achieved 4 and 3 rigs drilling at the same time by applying the technology including the comprehensive optimization of drilling rig number,well site arrangement,drilling sequence optimization,commissioning schedule optimization,etc.The integral hauling efficiency and accuracy were improved substantially by matching drilling rig fast moving tracks.The integral hauling time was controlled in two hours.The electricity power took the place of the conventional diesel drive power.It had more energy-saving and consumption reduction.It improved the reuse efficiency of drilling materials that drilling fluid reuse rate reached 30%, drill bits and screws were reused 2-3 wells.By applying this mode significantly reduced the overall construction drilling period.Xinli No.1 and No.2 platform drilling period were reduced to 168.2 days and 214.7 days.Xinli No.4-10 platform drilling period were reduced to 117.7 days. The block development efficiency was improved effectively.\n 3 Efficient Drilling Technology\n There are some difficulties in drilling engineering of platform wells,such as drilling anti-collision and avoidance of obstacle well,high risk of well kick and lost circulation.etc.The research formed efficient platform drilling technology typified by the platform well profile optimization,anti-collision,fast and safe drilling,high efficiency cementing.By applying platform well profile optimization technology,the drilling plan satisfied the requirements of geological deployment and adjustment flexibly in large platforms.In the well trajectory optimization,the well location were divided integrally,which the wellheads in outer rows were distributed to the left and right sides of the platform,the wellheads in inner rows were distributed to up and down sides and the middle of the platform.The wellheads were distributed radially row by row and well by well,which made sure the horizontal projection of the well trajectory were not intersected.The wells in outer rows applied the azimuth anti-collision technology that the azimuth of the wells increased gradually to avoid intersection of horizontal projection.The wells in inner rows applied the vertical depth anti-collision technology that the well depth of the KOP increased gradually to avoid intersection of vertical projection.The well depth of the KOP increased by 20 meters well by well and the platform wells adopted the same build rate that was 5.5 degree/30 meters.If the build rate was too small,the well depth was too big that the well drilling investment will increase.If the build rate was too big,the well drilling difficulties will increase.The drilling cycle was nearly the same.So the build rate of 5.5 degree/30 meters can keep the well depth not too big and reduce drilling difficulties and investments.In the anti-collision design,this research applied the 3D closest distance scanning method which can keep anti-collision scanning more reasonable and precise.At the same time,this research formed the anti-collision computation form that was much easier to carry out the anti-collision scanning at the well site.The control measures of well trajectory were formed at the vertical well section,curve section and inclined section.It built the Xinli No.1 platforms that contained 48 wells.By applying anti-collision technology,it guaranteed the construction of Xinli No.1 to No.10 platform smoothly.It achieved zero well lost and the maximum displacement reached 1763 meters.By applying fast and safe drilling technology,the ROP has been increased substantially.The wellbore structure were optimized from composite secondary open hole structure which the upper part borehole diameter was 228.6mm and the lower part borehole diameter was 215.9mm to one trip secondary open hole structure which can simple the drilling structure to shorten drilling cycle,which there was no need to pulling out the drilling tools to change the bit and can drilling from the secondary depth to the total depth.This technology was applied in 9 wells which the drilling cycle was shorten by 16% and there were no additional investment added.In this research,the evaluation of formation drillability was carried out and the drillability grade is from 3-4 in this block.The evaluation of the bits using effect was carried out,and this research formed the bit technical parameters which can satisfy the requirement of drilling speed increasing.Because the formation is easy to drill and the bit wear is less serious,the bits was used in the next wells,which can increase the bit utilization rate, and ever","PeriodicalId":11267,"journal":{"name":"Day 3 Thu, March 28, 2019","volume":"60 1","pages":""},"PeriodicalIF":0.0000,"publicationDate":"2019-03-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Day 3 Thu, March 28, 2019","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.2523/IPTC-19374-MS","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
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Abstract

The poor quality of resources, low utilization of reserves,high investment in capacity building are the main problems faced in low permeability reservoir in Jilin Oilfield.The objective of this research is to form a intensive drilling model of large platforms which can improve the drilling quality,efficiency and management level. By applying this model,we can increase the single well production,block recovery rate and reduce the production construction investments,the development and production costs in low permeability oilfield. This research based on the production capacity construction in the Jilin Oilfield.This drilling model is different from the traditional model which is inefficient and the investments are higher.Our main procedures included the drilling plan optimization,intensive drilling application,efficient drilling technology application and drilling production management optimization. From 2015 to 2017,we have applied this drilling model successfully in Jilin Oilfield. 1 Drilling Plan Optimization Technology The single well and small platforms are commonly used in the reservoir development of Jilin oilfield. Because of the low oil price,we changed our train of thought from traditional development mode to intensive drilling model of large platforms large platforms.It can reduce the land occupation area of well sites,reduce integrated management costs,and improve economical benefits of development effectively.By applying the lowest costs of investment principles,drilling engineering formed integrated drilling plan optimization technology which satisfied the requirements of geological deployment,fracturing and lifting,ground engineering,intensive drilling,economical development.It formed the platform size optimization technology that determined the most economical well number of the platforms.The oil field development investments contain 6 main parts,including drilling engineering,mud log engineering,logging engineering,oil recovery engineering,surface construction engineering and land occupation investments.With the increasing of the platform scale,the investments of drilling engineering increases,because the costs of drilling bits,drilling mud,casing,cement increase,which caused by the increasing of the well depth.The increasing of mud log engineering and logging engineering are not obviously which can be not considered.The investments of oil recovery engineering increases,because the costs of oil lifting,oil pumping machine,well perforation,water flooding increase,which caused by the increasing of the well depth.The investments of surface construction engineering and land occupation investments decrease because of the reduction of well sites pipe network and ground roads.In a word,the investments of drilling and oil recovery engineering increase and the investments of surface construction engineering and land occupation decrease with the increase of platform scale,which exists the optimum interval.By building different models that considering the well vertical depth,well spacing,single well production,platform size,the optimum interval in the main development blocks of Jilin oil field was found out,which is from 16 wells to 25 wells that depends on the reservoir characteristics and development requirements.In the application block,overall drilling plan was optimized from 174 wells on 23 platforms to 87 wells on 2 large platforms,Xinli No.1 and No.2 platform.The subsequent plans contained 8 platforms 116 wells in total which applied this technology.The biggest platforms had 48 wells.There were 4 rows and every row had 12 wells.It also formed the platform drilling plan integrated optimization technology.The wellhead arrangement in the first two platforms was the same as the offshore platforms,which the well site occupation area is the smallest and it is the most convenient to haul the rigs.But the distances of wellhead and row are bigger than the offshore platforms,which can simple drilling procedures.The wellhead distance was 5 meters,and the row distance was 60 meters,which satisfied two drilling rigs and two workover rigs can work at the same time,and the foundation boundary was 30 meters.By applying these technologies,the well site occupation area these two platforms reduced 48.9 thousand square meters in total.In the subsequent plans,the row distance was optimized to 7.5 meters by applying double-well pumping-unit.The well site occupation area were reduced effectively. The standard of platforms well site occupation area were reduced 44%.The area of 10-well-platform was controlled at 0.5 million square meters. 2 Intensive Drilling Application Technology The common single well and small platforms use one rig to drilling the wells.It has the disadvantages,such as long development cycle,low sharing efficiency of drilling material and oil production pipeline and electric circuit network,which increase production and operation costs and influence construction efficiency.The research formed intensive drilling model which based on the ideas that drilling rigs operated at the same well site,the material and equipment,oil production pipe network,electric circuit network and other resources were shared efficiently.Compared with the single well rig,two to four rigs can shorten the construction period of the platform observably and advance the oil field commissioning.Xinli No.1 and No.2 platform respectively achieved 4 and 3 rigs drilling at the same time by applying the technology including the comprehensive optimization of drilling rig number,well site arrangement,drilling sequence optimization,commissioning schedule optimization,etc.The integral hauling efficiency and accuracy were improved substantially by matching drilling rig fast moving tracks.The integral hauling time was controlled in two hours.The electricity power took the place of the conventional diesel drive power.It had more energy-saving and consumption reduction.It improved the reuse efficiency of drilling materials that drilling fluid reuse rate reached 30%, drill bits and screws were reused 2-3 wells.By applying this mode significantly reduced the overall construction drilling period.Xinli No.1 and No.2 platform drilling period were reduced to 168.2 days and 214.7 days.Xinli No.4-10 platform drilling period were reduced to 117.7 days. The block development efficiency was improved effectively. 3 Efficient Drilling Technology There are some difficulties in drilling engineering of platform wells,such as drilling anti-collision and avoidance of obstacle well,high risk of well kick and lost circulation.etc.The research formed efficient platform drilling technology typified by the platform well profile optimization,anti-collision,fast and safe drilling,high efficiency cementing.By applying platform well profile optimization technology,the drilling plan satisfied the requirements of geological deployment and adjustment flexibly in large platforms.In the well trajectory optimization,the well location were divided integrally,which the wellheads in outer rows were distributed to the left and right sides of the platform,the wellheads in inner rows were distributed to up and down sides and the middle of the platform.The wellheads were distributed radially row by row and well by well,which made sure the horizontal projection of the well trajectory were not intersected.The wells in outer rows applied the azimuth anti-collision technology that the azimuth of the wells increased gradually to avoid intersection of horizontal projection.The wells in inner rows applied the vertical depth anti-collision technology that the well depth of the KOP increased gradually to avoid intersection of vertical projection.The well depth of the KOP increased by 20 meters well by well and the platform wells adopted the same build rate that was 5.5 degree/30 meters.If the build rate was too small,the well depth was too big that the well drilling investment will increase.If the build rate was too big,the well drilling difficulties will increase.The drilling cycle was nearly the same.So the build rate of 5.5 degree/30 meters can keep the well depth not too big and reduce drilling difficulties and investments.In the anti-collision design,this research applied the 3D closest distance scanning method which can keep anti-collision scanning more reasonable and precise.At the same time,this research formed the anti-collision computation form that was much easier to carry out the anti-collision scanning at the well site.The control measures of well trajectory were formed at the vertical well section,curve section and inclined section.It built the Xinli No.1 platforms that contained 48 wells.By applying anti-collision technology,it guaranteed the construction of Xinli No.1 to No.10 platform smoothly.It achieved zero well lost and the maximum displacement reached 1763 meters.By applying fast and safe drilling technology,the ROP has been increased substantially.The wellbore structure were optimized from composite secondary open hole structure which the upper part borehole diameter was 228.6mm and the lower part borehole diameter was 215.9mm to one trip secondary open hole structure which can simple the drilling structure to shorten drilling cycle,which there was no need to pulling out the drilling tools to change the bit and can drilling from the secondary depth to the total depth.This technology was applied in 9 wells which the drilling cycle was shorten by 16% and there were no additional investment added.In this research,the evaluation of formation drillability was carried out and the drillability grade is from 3-4 in this block.The evaluation of the bits using effect was carried out,and this research formed the bit technical parameters which can satisfy the requirement of drilling speed increasing.Because the formation is easy to drill and the bit wear is less serious,the bits was used in the next wells,which can increase the bit utilization rate, and ever
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大型平台集约化钻井模型研究与应用
研究形成了基于各钻机在同一井场作业的集约化钻井模式,实现了材料设备、采油管网、电路网络等资源的高效共享。与单井钻机相比,2 ~ 4井钻机可明显缩短平台建设周期,提前油田调试。新力1号平台和2号平台分别实现了4台和3台钻机同时钻井,应用了钻机数量、井场布置、钻井顺序优化、调试进度优化等综合优化技术。通过匹配钻机快速履带,大幅度提高了整体拖运效率和精度。整体拖运时间控制在2小时内。电力取代了传统的柴油驱动动力。节能降耗效果明显。提高了钻井材料的再利用效率,钻井液回收率达到30%,钻头和螺杆重复使用2-3口井。通过应用该模式,大大缩短了整个施工钻井周期。新力1号、2号平台钻井周期分别缩短为168.2天和214.7天。新力4-10平台钻井周期缩短至117.7天。有效提高了区块开发效率。平台井钻井工程中存在着钻井防撞避障井、井涌漏失风险大等难题,形成了以平台井型优化、防撞钻井、快速安全钻井、高效固井为代表的高效平台钻井技术。通过应用平台井廓优化技术,钻井方案满足了大型平台地质部署和灵活调整的要求。在井眼轨迹优化中,对井位进行了整体划分,其中外排井口分布在平台的左右两侧,内排井口分布在平台的上下两侧和中间。井口呈放射状逐排逐井分布,保证了井眼轨迹的水平投影不相交。外排井采用方位角防碰撞技术,使井的方位角逐渐增大,避免水平投影相交。内排井采用垂直深度防碰撞技术,逐步增加KOP井深,避免垂直投影相交。KOP的井深每口增加20米,平台井采用相同的建造速度,即5.5度/30米。如果建井速度过小,井深过大,则会增加钻井投资。如果建井速率过大,则会增加钻井难度。钻井周期几乎相同。因此,5.5度/30米的建井速度可以保持井深不太大,降低钻井难度和投资。在防撞设计中,本研究采用了三维最近距离扫描方法,使防撞扫描更加合理和精确。同时,本研究形成了更易于在井场进行防碰撞扫描的防碰撞计算形式。在直井段、曲线段和斜井段制定了井眼轨迹控制措施。它建造了包含48口井的新力1号平台。采用防撞技术,保证了新力1号至10号站台施工的顺利进行。实现了零漏井,最大位移达到1763米。通过应用快速、安全的钻井技术,ROP大幅提高。井眼结构由上段井径228.6mm、下段井径215.9mm的复合二次裸眼结构优化为一次起下钻二次裸眼结构,简化了钻井结构,缩短了钻井周期,无需拔出钻具更换钻头,可从二次井深钻进至总井深。该技术应用于9口井,钻井周期缩短了16%,且没有增加额外投资。本研究对该区块进行了地层可钻性评价,可钻性等级为3-4级。对钻头的使用效果进行了评价,形成了满足钻井提速要求的钻头技术参数。
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