Comparative Analysis of Machining Characteristics of EDM and ECM during Machining of Ti-6Al-4V

Journal of the University of Shanghai for Science and Technology Pub Date : 2021-02-17 DOI:10.51201/JUSST12626

S. Banwait, S. Sanjay

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Abstract

The present work explains the machining of Titanium alloy using Electric Discharge Machining & Electro-Chemical Machining. This work aims to analyze the role of Current, Pulse on Time, Voltage and hence optimize the Material Removal Rate and Surface Roughness in Electric Discharge Machining. In the same way, it also aims to analyze the role of Concentration, Feed, and Voltage and optimize the Material Removal Rate and Surface Roughness in Electro-Chemical Machining. The various approaches like Taguchi & Analysis of Variance are executed to study the performance characteristics of the input parameters on the output parameters. The whole work is followed by a validation test and hence confirming the obtained values. Thus, it reveals the acceptability of the model. The work tells that Material Removal Rate and Surface Finish effect is more in Electro-Chemical Machining as compared to Electric Discharge Machining. For Material Removal Rate, Current and Feed are more responsible parameters for Electric Discharge Machining. In the same way; electrolyte concentration and Feed are more responsible parameters for Electro-Chemical Machining respectively.

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Ti-6Al-4V材料电火花加工与电解加工特性对比分析

介绍了采用电火花加工和电化学加工的方法加工钛合金。本工作旨在分析电流、脉冲对时间、电压的作用，从而优化电火花加工中的材料去除率和表面粗糙度。以同样的方式，还旨在分析浓度、进给量和电压的作用，并优化电化学加工中的材料去除率和表面粗糙度。使用田口和方差分析等方法来研究输入参数对输出参数的性能特征。整个工作之后进行验证测试，从而确认所获得的值。因此，它揭示了模型的可接受性。研究表明，与电火花加工相比，电化学加工的材料去除率和表面光洁度更高。对于材料去除率，电流和进给是电火花加工中更重要的参数。以同样的方式;电解液浓度和进给量分别是电解加工中较为重要的参数。

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Journal of the University of Shanghai for Science and Technology

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