Research on WC-12%Co coat of detonation spraying for screw surface

Zhang Lin, Zhang Qizhi, Xu Hong-wen
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引用次数: 1

Abstract

With the detoratiom spraying process,the WC-12%Co wear resistant coat was prepared on the surface of screw sample. The phase composition, morphology and microstructure of the coat were analyzed with X-ray Diffraction Analysis(XRD), scanning electron microscope(SEM) and the Analysis Software(Image-Proplus), and adhesion strength between the coat and the substrate was measured and the microhardness of the coat was tested with microhardness tester. The results of test showed that the active ingredient WC of coat material was preserved relatively well, the coat was dense, the porosity of the coat is 3.30%, the adhesion strength of the coat and the substrate was above 96.25σ/Mpa and the average microhardness of the coat was about 1264.4HV. And the contrast test of wear resistance showed that the using life of the WC-12%Co detonation spraying coat reached 4.2 times the using life of the traditional carburizing and quenching coat.
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螺杆表面爆轰喷涂WC-12%Co涂层的研究
采用变形喷涂工艺,在螺杆试样表面制备了WC-12%Co耐磨涂层。采用x射线衍射分析(XRD)、扫描电镜(SEM)和分析软件(Image-Proplus)分析涂层的物相组成、形貌和微观结构,测量涂层与基体的结合强度,并用显微硬度计测试涂层的显微硬度。试验结果表明,涂层材料的有效成分WC保存较好,涂层致密,孔隙率为3.30%,涂层与基体的结合强度在96.25σ/Mpa以上,涂层的平均显微硬度约为1264.4HV。耐磨性能对比试验表明,WC-12%Co爆轰喷涂涂层的使用寿命达到传统渗碳淬火涂层使用寿命的4.2倍。
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