Some features of automatic electric arc surfacing under the flux with controlled periodic change of modes

V. Lebedev, V. Tyschenko, Sergiy Loy, Оleksiy Khalimovskyy
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Abstract

The development and application of automatic electric arc surfacing under flux with controlled periodic change of modes makes it possible to expand significantly the possibilities of traditional technological processes of surfacing. The carried out experimental investigations make enabled us to determine the advantages of the welding process with modulation of modes in comparison with welding in stationary mode. It is established that the parameters of the modulated welding current (frequency, sparseness) determine the degree of influence on the physical and mechanical characteristics of the welded metal and in most cases improve them compared to the characteristics of stationary mode. The result of the analysis defines that in the pulse mode it is possible to achieve the reduction of inclusions from the composition of the flux by almost 30%. This reduction is an additional factor in ensuring the characteristics of strength (hardness, wear resistance) of the weld roller and weld.
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控制模式周期变化磁通下自动电弧堆焊的一些特点
可控模式周期变化磁通自动电弧堆焊技术的发展和应用,使传统堆焊工艺的可能性大大扩大。所进行的实验研究使我们能够确定模式调制焊接工艺与固定模式焊接工艺相比的优势。确定了调制焊接电流的参数(频率、稀疏度)决定了对焊接金属的物理和机械特性的影响程度,并且在大多数情况下,与固定模式的特性相比,这些特性得到了改善。分析结果表明,在脉冲模式下,可以将熔剂成分中的夹杂物减少近30%。这种减少是确保焊接辊和焊缝的强度(硬度,耐磨性)特性的另一个因素。
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