Design and manufacture of Fiberglass Pipe Cutting Machine with Adjustable Holder

Rizal Indrawan
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Abstract

Fiberglass is a material that is used for several products. This material was chosen because it has many advantages compared to other materials, namely it has better resistance, relatively affordable production costs and is easy to shape. PT.X is one of the manufacturing companies engaged in fiberglass, namely the manufacture of pipes and body from vehicles. In this case study the company still uses hand milling and manual processing. Fiberglass pipe in this company is molded indirectly to the size requested by the customer, therefore a cutting process is needed to get the required pipe length. The blade used specifically is a diamond-coated cutting blade because the fiber material is not heat-resistant. In this research, the researcher wants to design a fiberglass pipe cutting machine with an adjustable holder that can be adjusted so that it can cut various pipe sizes. Making the design of this machine is done using Fusion 360 software. The making of the machine includes the cutting process, grinding process, and welding process. The machine can cut a pipe with a diameter of 100 mm in 20 seconds and for a pipe with a diameter of 500 mm in 1 minute 20 seconds.
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可调刀架玻璃纤维切管机的设计与制造
玻璃纤维是一种用于多种产品的材料。之所以选择这种材料,是因为与其他材料相比,它有很多优点,即它具有更好的抵抗性,相对负担得起的生产成本,并且易于成型。PT.X是一家从事玻璃纤维制造的公司,即制造车辆的管道和车身。在本案例研究中,该公司仍然使用手工铣削和手工加工。该公司的玻璃纤维管是间接成型到客户要求的尺寸,因此需要切割过程才能得到所需的管长。由于纤维材料不耐热,具体使用的刀片是金刚石涂层切割刀片。在本研究中,研究人员想要设计一种带有可调节支架的玻璃纤维管材切割机,该支架可以调节,从而可以切割各种尺寸的管材。采用Fusion 360软件进行整机设计。机器的制造包括切割过程、研磨过程和焊接过程。切割直径100毫米的管材需要20秒,切割直径500毫米的管材需要1分20秒。
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