IMPROVING THE EFFICIENCY OF TECHNOLOGICAL EQUIPMENT FOR PEELING CEREAL CROPS

M. Berezin
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Abstract

One of the means of increasing the efficiency of the process equipment may be non-standard use of known technical elements. Modern peeling machines operate using compression and shear, single or multiple impact, continuous abrasion of the casings. When implementing any of these methods, a high degree of peeling with maximum preservation of the integrity of the core remains the main requirement of the technological process. Despite this, the finished product always contains crushed particles. An analysis of literary sources showed that roller machines with rubberized rollers are the most widely used. However, their working coating is short-lived and frequent adjustment of the working gap is required. This leads to the need for periodic repair impacts, which is associated with significant costs of working time. Increasing the convenience and reducing the time spent on maintenance is possible by simplifying the design of the attachment point of the rubber roll to the hub and is an urgent task. The review of patent sources identified the main directions for solving this problem. However, all the considered designs do not have the required level of efficiency. Therefore, the author of the article proposed an original constructive solution to this problem. In the proposed design of the shelling machine roll, rubber O-rings are used as elements connecting and transmitting rotation from the hub to the rubberized roll. The performed calculations prove that the specified ring will ensure tight contact between the hub and the bandage. Thus, annular elastomer seals can be used not only for their intended purpose, but also as power elements for fixed coupling of parts, expanding their scope.
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提高谷物脱皮工艺设备的效率
提高工艺设备效率的手段之一可能是对已知技术要素的非标准使用。现代剥皮机使用压缩和剪切,单次或多次冲击,连续磨损套管。当实施这些方法中的任何一种时,高度剥皮并最大限度地保留芯的完整性仍然是该技术过程的主要要求。尽管如此,成品总是含有破碎的颗粒。对文献资料的分析表明,带橡胶辊的滚筒机是应用最广泛的。然而,它们的工作涂层寿命很短,需要经常调整工作间隙。这导致需要定期维修,这与大量的工作时间成本有关。通过简化橡胶辊与轮毂连接点的设计,可以增加便利性,减少维修时间,是一项紧迫的任务。通过对专利来源的回顾,确定了解决这一问题的主要方向。然而,并非所有考虑的设计都具有所需的效率水平。因此,本文的作者对这一问题提出了独到的建设性的解决方案。在脱壳机辊的设计中,使用橡胶o形圈作为连接和传递轮毂与橡胶辊之间旋转的元件。计算结果表明,指定的环能保证轮毂与绷带的紧密接触。因此,环形弹性体密封件不仅可以用于其预期用途,还可以用作部件固定耦合的动力元件,从而扩大了其使用范围。
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