Development of modern method to calculate thermal performance of chamber heating furnace

Abstract

Experiments are often considered as the way to find rational heating modes at manufacturing enterprises. Unlike experimental methods, modern calculation methods use mathematical modeling of physical and chemical processes in heating furnaces. It allows to reduce the time of the research and it is less resource intensive. A mathematical model is proposed to find rational operation modes of thermal furnaces according to the specified criterion. The model considers the porosity of the heated material and the flow of the furnace atmosphere through it. Finite difference method and the zonal method to calculate complex heat transfer is used for numerical implementation of the model. A mathematical model of the thermal operation of a thermal furnace to heat bulk cages has been developed, considering the filtration of combustion products. The developed mathematical model is designed to find new modes of thermal operation of the heating furnace, which provide a specified quality of the final product with a minimum fuel consumption or maximum furnace productivity according to the given fuel consumption rate.