A Comparative Study of Machinability of Aluminium and Its Composite with Boron Carbide by Varying Grain Size

M. Adnan, Vinod Kumar
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Abstract

Aluminum metal composite are the most encouraging material which gives most noteworthy mechanical quality in the field of hard machined material. Inferable from its higher strength to weight proportion, it is widely applied in the aeronautical assembling and aviation industries. Throughout the long term, researchers continuously practices to reduce the cost of machining process and numerous analysts have indicated unmistakable fascination for expanding further developed machining measure. During machining of aluminum compound materials, the proper machining and cooling circumstances assume a basic part as it influences the machinability. In this study, three samples are taken pure aluminium particle size 50 micron (approx), aluminium with 10% reinforcement of boron carbide with 50 nanometer (approx). The effect of varying cutting speed and feed rate was analyzed on factors like feed force, cutting force, surface roughness and tool wear (Crater and flank wear). It was observed that at low feed rate and at high speed the machining of material was preferable.
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不同晶粒尺寸下铝及其与碳化硼复合材料可加工性的比较研究
在硬加工材料领域,铝金属复合材料是最令人鼓舞的材料,具有最显著的机械性能。由于其具有较高的强度重量比,因此在航空装配和航空工业中得到了广泛的应用。长期以来,研究人员一直在努力降低加工成本,许多分析人员对进一步发展加工措施表示出明确的兴趣。在铝复合材料的加工过程中,适当的加工和冷却环境是影响其可加工性的基本因素。在本研究中,三种样品分别取粒径为50微米(约)的纯铝、掺10%碳化硼的铝,外加50纳米(约)的碳化硼。分析了不同切削速度和进给速度对进给力、切削力、表面粗糙度和刀具磨损(凹坑和刀面磨损)的影响。结果表明,在低进给速度和高速下,材料的加工效果较好。
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