PPPS-2013: Multi-physics coupling field analysis of the electromagnetic rail-gun barrel

S. Cui, Xiyuan Li, Liwei Song
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Abstract

The electromagnetic rail-gun is a kind of high-energy device which uses a high-current electrical pulse to accelerate projectiles to hypersonic velocity, and the launch performance of the system is affected by the thermal characteristic during the launching process1. The electromagnetic rail-gun system is a multi-physics coupling field system2, so the different aspects and their interaction of the system should be considered when we analyze the performance of the barrel during the launching process. In this research, utilized finite element method to simulate the process that the armature squeezes the barrel, and the three-dimension finite element model of the barrel and the armature were established in the finite element analysis software ANSYS. The finite element models for eddy current heat, Joule heat and friction heat are established to simulate the transient thermal distribution, and the temperature distribution characteristic was analyzed. The magnetism-structure directly coupling analysis and the magnetism-thermal-structure analysis of the barrel were accomplished. Based on the analysis above, the stress and strain distribution, the magnetic field distribution and temperature distribution were obtained. Comparing the results of the two kinds of analyses above, how load distribution influences the displacement and the stress of the electromagnetic rail-gun, structure deformation influence the magnetic field and temperature field influence the structure were acquired. Finally, the research analysed the effect of the intensity and stiffness of the barrel under different current intensity, and the maximum current intensity that the rail can sustain with specified materials and structure was obtained, which has a reference value for further research.
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PPPS-2013:电磁轨道炮身管多物理场耦合分析
电磁轨道炮是一种利用大电流电脉冲将弹体加速到高超声速的高能装置,其发射过程中的热特性影响系统的发射性能。电磁轨道炮系统是一个多物理场耦合系统2,因此在对发射过程中炮管性能进行分析时,应考虑系统各方面及其相互作用。在本研究中,利用有限元方法模拟了电枢挤压筒体的过程,在有限元分析软件ANSYS中建立了筒体和电枢的三维有限元模型。建立了涡流热、焦耳热和摩擦热的有限元模型,模拟了瞬态热分布,分析了温度分布特征。完成了筒体的磁-结构直接耦合分析和磁-热-结构分析。在此基础上,得到了试样的应力应变分布、磁场分布和温度分布。对比上述两种分析结果,得到了载荷分布对电磁轨道炮位移和应力的影响、结构变形对磁场的影响以及温度场对结构的影响。最后,研究分析了不同电流强度下筒体强度和刚度的影响,得到了钢轨在特定材料和结构下所能承受的最大电流强度,为进一步研究提供了参考价值。
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