Research on Lightweight Carbon Fiber Roof of a Blade Electric Vehicle

Guangcai Tang, W. Jun, A. Tang
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Abstract

The static collapse model of carbon fiber composite material and steel roof of a domestic blade electric vehicle was established respectively through the finite element software--Hyperworks. The relationship between the pressure of the pressure plate and the collapse depth of the roof was calculated by using the ls-dyna solver. The results show that the carbon fiber composite has better protection to passengers than the steel roof, and has achieved obvious lightweight effect. In order to obtain the optimal protective layer method for the occupant, the static crushing simulation comparison was carried out on the composite roof of four classical layer methods [0/45/-45/90]2s, [0/90/45/- 45]2s, [45/45/0/90]2s and [45/45 /90/0]2s, the results showed that the [45/-45/90/0]2s method is superior to others as adopted in the layer mode.
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叶片式电动汽车轻量化碳纤维车顶研究
通过Hyperworks有限元软件,分别建立了国产叶片式电动汽车碳纤维复合材料和钢车顶的静态坍塌模型。利用ls-dyna求解器计算了压板压力与顶板坍塌深度的关系。结果表明,碳纤维复合材料对乘客的保护优于钢车顶,并取得了明显的轻量化效果。为了获得最优的乘员保护层方法,对复合顶板4种经典保护层方法[0/45/-45/90]2s、[0/90/ -45]2s、[45/45/0/90]2s和[45/45/ 90/0]2s进行了静态破碎仿真比较,结果表明,在保护层模式下,[45/-45/90/0]2s方法优于其他保护层方法。
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