Automated Liquid Filling System for Small Medium-Sized Enterprises in Ghana

Nana Twum Duah, Joseph Sarfo Adusei, Bright Kyeremanteng, Amamoo Eshun Kelvin, Joseph Owusu, Kwabena Amoako Kyeremeh
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Abstract

Ghana has seen a significant rise in the production of beverages by Small and Medium-sized Enterprises (SMEs) in recent times. However, the high cost associated with implementing automated systems in their production makes it difficult for SMEs to adopt such technology. To address this challenge a simple, scalable and economical automated liquid filling system that can be adopted by SMEs is built. The main components of the system are a microcontroller, servo motor, submersible water pump, relay, Liquid crystal display (LCD), and a keypad. The microprocessor in the design makes the system easier to customize to user preference and allows the system to be modified to accommodate different bottle sizes. The system’s use of a counter and timer are employed in the system to eliminate sensors making it economical, power efficient and limiting the number of interfaces for fault. The system is portable, user-friendly and easier to maintain. When tested with water and common beverages in the Ghanaian market the system demonstrated an ability to fill twelve 250-mL bottles with water, sobolo, and fruit juice within 21, 30, and 42 seconds, respectively. Thedeveloped system provides a practical solution to SMEs' challenge of implementing automated systems in their production process, thereby enhancing their competitiveness and potential for growth in Ghana.
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加纳中小型企业自动化液体灌装系统
近年来,加纳的中小型企业(SMEs)饮料生产显著增加。然而,在生产中实施自动化系统的高成本使得中小企业很难采用这种技术。为了解决这一挑战,建立了一个简单,可扩展和经济的自动化液体灌装系统,可以被中小企业采用。该系统的主要组成部分是单片机、伺服电机、潜水水泵、继电器、液晶显示器(LCD)和键盘。设计中的微处理器使系统更容易定制用户偏好,并允许系统进行修改,以适应不同的瓶子大小。该系统使用计数器和定时器来消除传感器,使其经济,节能,并限制了故障接口的数量。该系统便于携带、用户友好且易于维护。当对加纳市场上的水和普通饮料进行测试时,该系统显示出能够分别在21秒、30秒和42秒内将12个250毫升的瓶子装满水、sobolo和果汁。开发的系统为中小企业在生产过程中实施自动化系统的挑战提供了一个实用的解决方案,从而提高了他们在加纳的竞争力和增长潜力。
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