Cause Analysis of Weld Crack of Pressure Vessel Attached to Gas Injection Compressor

Xunji Li, Fushan Wang, Zifeng Yan, Yajun Li, Daoyong Gong, Wei Xing, Yufu Zhang, Hou-de Su
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Abstract

Through the technical analysis of many cracks and leaks occurred in the pressure vessel attached to the gas injection compressor during its long service period at high pressure, the chemical analysis, metallographic analysis, hardness measurement, finite element analysis and vibration monitoring of the three-stage outlet spherical tank were carried out. Finally, it is determined that the causes of the defects are the high hardness and stress values of the weld seam and heat affected zone of the nozzle, and the mechanical fatigue caused by the alternating load caused by the vibration of the unit.
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注气压缩机压力容器焊接裂纹原因分析
通过对注气压缩机长期高压使用过程中所附压力容器出现的多处裂纹和泄漏进行技术分析,对三级出口球罐进行了化学分析、金相分析、硬度测量、有限元分析和振动监测。最后确定产生缺陷的原因是焊缝和喷嘴热影响区硬度和应力值过高,机组振动引起的交变载荷引起的机械疲劳。
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