Overcoming Downhole Fluid Sampling Challenge Using Dual-Port Straddle Packer in Shallow Viscous Reservoir

Abstract

Downhole fluid sampling of high quality, low contaminated oil samples with a pumpout wireline formation tester (PWFT) in a shallow unconsolidated reservoir with high H2S, high water salinity and filled with viscous oil is a quite challenging operation. Key properties, related to fluid flow in low pressure reservoirs: formation mechanical weakness, drilling invasion and the high contrast on fluid mobility, have resulted in the failure or impracticality of conventional methods for efficient sampling, resulting in a long sampling time causing high rig cost overhead and often highly contaminated oil samples. Most common problems faced during sampling are: Sand production- causing caving and lost seals and no pressure or samples. Sand plugging of the tool flowline. Operation limitation of pressure drawdown- dictated by extremely low formation pressure and mainly due to having saturated pressure around 20 to 30 psia below formation initial pressure (based on 118 bubble point samples measured in the laboratory). To maintain rock stability and low pressure draw down, fluids were pumped at a low rate, resulting in a long operation time, where a single sample take up to 15 – 20 hours of a pump out. Even with the long pumpout time the collected sample is often highly contaminated based on laboratory PVT analysis report. Understanding of the formation properties and its rock mechanics helps to design proper operating techniques to overcome the challenge of viscous oil sampling in unconsolidated sand reservoir. A pre-job geomeechanical study of unconfined sand with very low compressive strength, restricted the flow rate to a maximum drawdown per square inch to maintain rock stability while pumping out. Dual-Port Straddle Packer (figure 1) sampling was introduced to overcome the mentioned challenges. Its large flow area (>1000 in² in 8 ½″ OH section) allowed a high total pumping rate while maintaining very low flow rate per square inch at the sand face, which resulted in an ultra-low draw-down flowing pressure to prevent sand collapse and producing below bubble point pressure that could invalidate further PVT studies. Packer inflation pressure has also been limited to a maximum of 150 to 200 psia above hydrostatic pressure to achieve isolation without overcoming the sand weak compressive strength. During the clean-out operation crude oil tend to separate from water based mud (WBM) filtrate in the packed-off interval due to fluid density difference and immiscibility of the two liquids due to the lower shear rate applied (among others). So a water/oil interface forms within the packed-off interval. As pumping continues, this oil/water fluid contact moves toward the bottom inlet port allowing more clean oil to accumulate at the top. With the advantage of the dual inlet port straddle packer and the independent opening/closing operating design of each port, a clean segregated oil sample was collected from the top port at an early stage of job operation, saving rig time and cost without compromising collected fluids quality that is valid for PVT studies. Dual-port Straddle Packer with large flow area (plus filters) with ultra-low drawdown pressure to stay above bubble point pressure in shallow heavy oil reservoirs resulted to be another provided a cost effective technology that can be utilized for collecting downhole samples (DHS) that will undergo PVT studies.