EFFECT OF PROCESS VARIABLES IN THE PRODUCTION OF FRIED GREEN PLANTAIN IN VACUUM

Andres C. Salazar, Francisco Javier Castellanos Galeano, L. Hernández
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Abstract

Background: This article technology deep frying green plantain was evaluated. Objectives: To optimize the process of deep frying in the production of green banana slices and set the association in terms of the quality parameter: texture; from the point of sensory and instrumental view. Methods: Was used as a raw material banana green maturity, variety (Dominico Harton) and a mixture of refined vegetable oils from soybeans and palm olein with antioxidant (TBHQ). For the evaluation of the process we worked with various pressure ranges, driving force (∆T) and time; selecting maximum and minimum for these process variables (10-79kPa) values (13-113°C) and (57-663s) respectively. For the analysis of the response variables (moisture content, fat content and texture "hardness") officially sanctioned AOAC methods and protocols in the case of the texture were used. Looking for the best frying conditions, an analysis of response surface optimization process was performed. Results: saddle points were obtained on optimization analysis of the three response variables. A higher time of 550s and between 40 and 80°C, and times 200 to 500s and ∆T 80 to 100°C, zones of influence of moisture content with a value of 0.25% occurred. For the fat content was observed that values below about 20°C and 200s of time and pressures greater than 55kPa, begin to generate relatively low values. Regarding the hardness, treatments 7 and 11 were the most accepted sensorially. Conclusions: The moisture content did not depend on the pressure variable in the process, only the driving force and time altered the outcome of this variable. Considering the sensory evaluation, it was concluded that the desired value for the moisture content was 0.25%, to the fat content values were between 31 and 36%, and hardness between 6.4 and 9.2N.
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真空油炸大蕉生产工艺参数的影响
背景:对大蕉油炸工艺进行评价。目的:对青香蕉片的油炸工艺进行优化,并在口感质量参数上建立关联;从感官和工具的角度来看。方法:以成熟的香蕉绿、品种(dominicharton)和含有抗氧化剂的精制植物油(TBHQ)的混合物为原料。为了评价这一过程,我们采用了不同的压力范围、驱动力(∆T)和时间;分别为这些过程变量(10-79kPa)值(13-113°C)和(57-663s)选择最大值和最小值。对于响应变量(水分含量,脂肪含量和质地“硬度”)的分析,在质地的情况下使用官方认可的AOAC方法和协议。为了寻找最佳油炸条件,对响应面优化过程进行了分析。结果:对三个响应变量进行优化分析,得到鞍点。在550秒和40 - 80℃之间,以及200 - 500秒和∆T 80 - 100℃之间,出现了0.25%的含水率影响区。对于脂肪含量,我们观察到,低于20°C和200s左右的时间,压力大于55kPa,开始产生相对较低的值。在硬度方面,处理7和处理11在感官上最容易被接受。结论:水分含量在过程中不依赖于压力变量,只有驱动力和时间改变了压力变量的结果。综合感官评价,得出其理想的水分含量为0.25%,脂肪含量为31 ~ 36%,硬度为6.4 ~ 9.2N。
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