Development of Deep Draft Semi-Submersible FPU Hull (Casting-Free) Targets for Oil Field in Gulf of Mexico

R. Yuck, Daeho Kang, I. Han, Eungsu Kim, Munsung Kim, Ki-young Shin, Jong-woo Park, Tae-min Kim, Sang-gu Kang
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Abstract

A deep draft semi-submersible hull has been developed as a standardization concept which can support the topside structures up to the facility weight for the specific level of daily oil production in GOM (Gulf of Mexico). The designed hull has the optimized dimensions of ring pontoon and four columns for coping with the weight change of topside and the innovated hull shape to eliminate the casting which is normally used at the corner node area where high stress concentrated on. The hull form also has the good global motion in waves, winds and currents to be able to use the SCR (Steel Catenary Riser). The mooring systems are designed for water depths of 1,500m as a standard design concept of hull including mooring lines (3 × 4). The global performance is validated for the maximum offset, the mooring line tension and the acceleration. The possibility of SCR usage is also investigated with the fully coupled time-domain analysis to confirm that the designed hull form has the suitable hydrodynamic characteristics to permit the minimum vertical motion performance for SCR. Throughout the global performance and mooring analysis, the designed Semi-FPU fulfills all stability requirements of rules and codes specified in design of basis for both intact and damaged conditions, and has good motion characteristics such as inclination, acceleration, sectional loads and air gap and mooring system compliance with design criteria in the view point of mooring tension, offset and fatigue damage. Also, the global structural strength analysis has been performed to extract stresses and displacements where local points which are pontoon-column connection areas from the global model. The local points need to reinforce during detail design stage from buckling, yielding and fatigue analysis for normal operating and extreme storm conditions.
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墨西哥湾油田深吃水半潜式FPU船体(无铸造)靶的研制
一种深吃水半潜式船体作为一种标准化概念已经被开发出来,它可以支持上层结构达到设备重量,以满足墨西哥湾特定的日产量水平。设计的船体优化了环浮桥和四柱的尺寸,以应对上层重量的变化,并创新了船体形状,消除了通常在高应力集中的角节点区域使用的浇筑。船体形式在波浪,风和水流中也具有良好的全局运动,能够使用SCR(钢悬链线立管)。系泊系统是为水深1500米的船体设计的标准设计概念,包括系泊线(3 × 4)。全球性能验证了最大偏移量,系泊线张力和加速度。利用全耦合时域分析对SCR使用的可能性进行了研究,以确定所设计的船体形式具有合适的水动力特性,以允许SCR的最小垂直运动性能。从整体性能和系泊分析来看,所设计的半浮动装置在完整和损坏情况下均满足基础设计中规定的所有稳定性要求,具有良好的倾角、加速度、截面载荷和气隙等运动特性,系泊系统在系泊张力、偏置和疲劳损伤方面符合设计标准。此外,还进行了整体结构强度分析,以从整体模型中提取作为浮桥-柱连接区域的局部点的应力和位移。在详细设计阶段,从正常运行和极端风暴条件下的屈曲、屈服和疲劳分析中,需要对局部点进行加固。
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