Applied energy and mass balance optimization re-engineering: case on Industri Gula Glenmore, Ltd.

Saptyaji Harnowo, A. Hidayat, Ramit Gupta
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Abstract

The Glenmore Sugar Industry, Ltd. is designed for 8000 TCD production or 273 TPH. The process required approximately 136 TPH based on the Steam on Cane (SoC) 50%. As the factory's primary input, Sugar Cane cannot supply 8000 TCD Factory Capacity, so 6000 TCD is chosen as an alternative. After commissioning, a lack of steam for servicing the process occurred because the Turbine at full load required 7,6 Kg/kWh. Desuperheater supports the additional steam for the process, which is only 20 TPH. Meanwhile, the steam from the turbine supplies 84 TPH. The need for 32 TPH must be solved, and a specific strategy should be prepared. The Applied Thermodynamics Re-Engineering is a potential method that can be applied in which the findings show that the deficit of 32 TPH steam for the process can be solved precisely.
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应用能量与质量平衡优化再造:以工业古拉格伦摩有限公司为例
格伦莫尔糖业有限公司的设计产量为8000 TCD或273 TPH。该过程需要大约136 TPH,基于蒸汽在甘蔗(SoC) 50%。甘蔗作为工厂的主要投入,无法提供8000 TCD factory Capacity,所以选择6000 TCD作为替代。在调试后,由于涡轮机在满负荷时需要7,6 Kg/kWh,因此缺少用于维修过程的蒸汽。减温器支持该过程的额外蒸汽,仅为20tph。同时,汽轮机的蒸汽供给84 TPH。必须解决对32名TPH的需求,并应制定具体战略。应用热力学再工程是一种可行的方法,研究结果表明,该方法可以精确地解决32 TPH蒸汽的缺陷。
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