大砂轮尺寸智能测量装置及方法

Xiaoqian Zhu, Lin Zhang, Hai-Qi Xi, Zhe-Hui Li, Fei Liu, Guo-Wei Zhang, Chong Gao, Ben Yang, Zhifeng Zhang
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引用次数: 0

摘要

大型砂轮几何形状的无损检测技术越来越受到业界的重视。介绍了一种基于机器视觉技术的大型砂轮尺寸智能测量装置。在对砂轮内外半径和砂轮厚度进行标定测量后,通过硬件设计和软件编程,通过对原始地图进行二值化、填充、展开、轮廓提取、轮廓坐标提取等一系列操作,实现智能检测。本设计的硬件要求简单。在测量砂轮半径时,本文所描述的方法给出的半径和高度测量结果,精度分别可达5mm和1mm。最后,通过反复测量实验,本文所建立的大砂轮尺寸智能检测装置能够有效解决大砂轮现场标定和快速检测内外径的问题。
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Intelligent measuring device and method for large grinding wheel size
Non-destructive testing technology for large grinding wheel geometry is getting more and more attention from the industry. A device based on machine vision technology for intelligent measurement of large grinding wheel size is introduced. After calibrating and measuring the inside and outside radius of the grinding wheel and the thickness of the grinding wheel, intelligent detection is realized through a series of operations such as binarization of the original map, filling, expanding, outline extraction and outline coordinate extraction through hardware design and software programming. The hardware requirements of this design are simple. When measuring the radius of a grinding wheel, the method described in this paper gives the results of radius and height measurements with accuracy up to 5mm and 1mm, respectively. Finally, through repeated measurement experiments, the intelligent detection device of large grinding wheel size established in this paper can effectively solve the problems of field calibration of large grinding wheel and fast detection of inside and outside diameters.
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